Tag Archives: pin bush coupling

China best Flexible Cone Ring Pin & Bush Coupling

Product Description

Cone Ring flexible coupling,

1. The coupling consists of 2 hubs: One pin hub with the corresponding pins and a bush hub.

2. The torque is transmitted via the steel pins with their taper elastomer rings and the corresponding bores  

     in  the bush hub.

3. The couping is maintenance-free an is used in general engineering and the pump industry.

4. Customized requirement is available.

size Torque/Nm Kw/100 RPM Max Speed RPM
571 50 0.56 6500
030 110 1.2 5470
038 190 2 5260
042 290 3 4750
048 480 5 4050
058 760 8 3600
070 1000 11 3220
075 2600 27 2730
085 3500 37 2480
105 5300 56 2100
120 9000 94 1880
135 12223 128 1660
150 16000 167 1520

ZheJiang Shine Transmission Machinery Co., Ltd is specialized in manufacturing and selling transmission products.

Our products are exported to the world famous machinery company in Europe, America, South Africa, Australia, Southeast Asia etc.

Our main products include: European pulley, American pulley, Couplings, taper bushing, QD bush, lock element, adjustable motor base, motor rail, sprockets, chain, bolt on hubs, weld on hubs, jaw crusher equipment & spare parts and all kinds of non-standardcasting products etc.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 20/28mm
Torque: 10-30N.M
Bore Diameter: 20/28mm
Speed: 6500
Structure: Flexible
Samples:
US$ 0.00/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China best Flexible Cone Ring Pin & Bush Coupling

pin coupling

How Do Pin Couplings Compare to Other Types of Couplings in Terms of Performance?

Pin couplings offer certain advantages and disadvantages compared to other types of couplings, and their performance characteristics can vary depending on the specific application requirements. Below is a comparison of pin couplings with some commonly used couplings:

1. Gear Couplings:

  • Flexibility: Gear couplings are more rigid than pin couplings and may not offer the same level of misalignment capacity.
  • Torsional Stiffness: Gear couplings provide higher torsional stiffness, making them suitable for applications requiring precise torque transmission.
  • Shock Absorption: Gear couplings can handle higher shock loads due to their robust design and greater stiffness.
  • Maintenance: Gear couplings may require periodic lubrication and maintenance compared to maintenance-free pin couplings.
  • Applications: Gear couplings are commonly used in heavy-duty and high-torque applications where precise torque transmission is essential.

2. Flexible (Elastomeric) Couplings:

  • Flexibility: Elastomeric couplings offer higher misalignment capacity than pin couplings and can handle angular, parallel, and axial misalignment.
  • Shock Absorption: Elastomeric couplings provide excellent shock absorption, damping vibrations, and protecting connected equipment.
  • Torsional Stiffness: Elastomeric couplings have lower torsional stiffness compared to pin couplings, making them more forgiving in high shock load applications.
  • Installation: Elastomeric couplings are easy to install and require no lubrication, making them maintenance-free.
  • Applications: Elastomeric couplings are commonly used in pumps, compressors, and other machinery where vibration isolation is crucial.

3. Rigid Couplings:

  • Torsional Stiffness: Rigid couplings provide high torsional stiffness, ensuring accurate torque transmission.
  • Misalignment Capacity: Rigid couplings have little to no misalignment capacity and require precise shaft alignment.
  • Applications: Rigid couplings are used in applications where precise alignment is essential, such as shaft-to-shaft connections in high-precision systems.

Conclusion:

Pin couplings strike a balance between flexibility and torsional stiffness, making them suitable for applications with moderate misalignment and shock loads. They are often used in general industrial applications, conveyors, and light to medium-duty machinery.

When selecting a coupling for a specific application, it is crucial to consider factors such as misalignment requirements, shock and vibration loads, torsional stiffness, maintenance needs, and the level of precision required. Each coupling type has its strengths and weaknesses, and the appropriate choice will depend on the specific demands of the application.

pin coupling

What Industries Commonly Use Pin Couplings for Power Transmission?

Pin couplings are widely used in various industries for power transmission due to their ability to accommodate misalignment and provide reliable torque transmission. Some of the industries where pin couplings are commonly employed include:

  • 1. Manufacturing: In manufacturing processes, pin couplings are used in conveyor systems, mixers, agitators, and other machinery to transfer power between motors and driven equipment.
  • 2. Pulp and Paper: The pulp and paper industry uses pin couplings in machinery such as pumps, fans, and rotary kilns for continuous power transmission.
  • 3. Chemical and Petrochemical: Pin couplings find applications in chemical processing plants, refineries, and petrochemical facilities for various rotating equipment.
  • 4. Water and Wastewater: Pin couplings are used in water treatment facilities, pumps, and blowers to transfer power efficiently.
  • 5. Steel and Metal Processing: Steel mills and metal processing plants utilize pin couplings in rolling mills, extruders, and other equipment.
  • 6. Food and Beverage: Pin couplings are employed in food processing machinery, packaging equipment, and conveyor systems.
  • 7. Mining and Quarrying: The mining industry uses pin couplings in crushers, conveyor belts, and various mineral processing equipment.
  • 8. Oil and Gas: Pin couplings are used in the oil and gas sector for pumps, compressors, and drilling equipment.
  • 9. Power Generation: In power plants, pin couplings are used in turbines, generators, and other power transmission systems.
  • 10. Construction and Heavy Equipment: Pin couplings find applications in construction machinery, earthmoving equipment, and other heavy-duty machinery.
  • 11. Agriculture: In agricultural machinery, pin couplings are used in tractors, irrigation systems, and grain processing equipment.

These are just some examples of the industries where pin couplings are commonly used. Pin couplings offer versatility, ease of installation, and reliability, making them suitable for a wide range of applications in different sectors where power transmission is essential.

pin coupling

Understanding Pin Couplings and Their Functionality

A pin coupling, also known as a shear pin coupling, is a type of mechanical coupling used to connect two rotating shafts in a mechanical system. It is designed to transmit torque while allowing for a limited amount of angular misalignment between the shafts. The primary function of a pin coupling is to protect the connected equipment from torque overload and prevent damage to the shafts and other components in case of sudden shock or overload.

How a Pin Coupling Works:

A typical pin coupling consists of two hubs, one on each shaft to be connected, and a series of pins that pass through the hubs to join them together. The pins are usually made of a softer material than the hubs, such as brass or aluminum, to act as sacrificial elements. The number and size of the pins depend on the coupling’s torque rating and the required angular misalignment capacity.

When the shafts are misaligned, the pins experience shear stress as they bend under the applied load. In normal operating conditions, the pins remain intact and allow the torque to transfer from one shaft to another. However, in the event of an overload or excessive misalignment, the pins will shear off, preventing the transmission of excessive torque and protecting the connected equipment from damage.

After shearing, the damaged pins can be easily replaced, and the coupling can be put back into service without major repairs to the equipment. This feature makes pin couplings particularly suitable for applications with varying operating conditions and environments where shock loads or sudden overloads may occur.

Advantages of Pin Couplings:

Protection against Overload: The shear pins act as a safety feature, protecting the connected equipment from excessive torque and sudden shocks.

Misalignment Tolerance: Pin couplings can accommodate a limited amount of angular misalignment between the shafts.

Easy Replacement: After shearing, the damaged pins can be quickly replaced, reducing downtime and maintenance costs.

Versatility: Suitable for a wide range of applications, including pumps, compressors, and other industrial machinery.

Cost-Effective: The sacrificial pins are cost-effective components that can be easily replaced, avoiding costly repairs to the main equipment.

Limitations:

– Pin couplings have lower torque capacities compared to some other coupling types, such as gear couplings or rigid couplings.

– The need to replace the shear pins after each failure may lead to frequent maintenance requirements in applications with frequent overloads or misalignments.

In summary, pin couplings offer a reliable and cost-effective solution for torque transmission and protection against overloads in various mechanical systems. Their ability to accommodate misalignment and absorb shock loads makes them suitable for a wide range of industrial applications.

China best Flexible Cone Ring Pin & Bush Coupling  China best Flexible Cone Ring Pin & Bush Coupling
editor by CX 2024-05-16

China wholesaler Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling

Product Description


Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin: Jangsu,China
Type: Powder metallurgy sintering
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron,stainless,steel,copper
Key selling points: Quality assurance
Mould type: Tungsten steel
Material standard: MPIF 35,DIN 3571,JIS Z 2550
Application: Small home appliances,Lockset,Electric tool, automobile,
Brand Name: OEM SERVICE
Plating: Customized
After-sales Service: Online support
Processing: Powder Metallurgr,CNC Machining
Powder Metallurgr: High frequency quenching, oil immersion
Quality Control: 100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Nonstandard
Shaft Hole: as Required
Torque: 30-60nm
Bore Diameter: as Required
Speed: 6000r/M
Structure: Flexible
Customization:
Available

|

Customized Request

China wholesaler Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling

pin coupling

Can Pin Couplings Accommodate High Torque and High-Speed Applications?

Pin couplings are versatile and robust, making them suitable for a wide range of applications, including those involving high torque and high-speed requirements. However, the specific design and construction of the pin coupling will determine its capacity to handle such demanding conditions.

The ability of a pin coupling to accommodate high torque depends on factors such as the material used, the size and number of pins, and the overall design. High-quality pin couplings are often made from strong and durable materials like alloy steel, which allows them to withstand significant torque loads without failure or deformation.

Similarly, the capability of a pin coupling to handle high speeds depends on factors such as the balance of the coupling and the precise manufacturing of the pins and hubs. Properly balanced pin couplings can operate at higher speeds without generating excessive vibration or causing premature wear.

When selecting a pin coupling for high torque and high-speed applications, it is essential to consider the following:

  • Design and Construction: Opt for pin couplings with a robust and well-engineered design to handle the expected torque and speed requirements.
  • Material: Choose pin couplings made from high-quality materials known for their strength and fatigue resistance.
  • Size: Select an appropriate size of pin coupling that can accommodate the torque and speed expected in the application.
  • Manufacturer’s Ratings: Refer to the manufacturer’s specifications and torque-speed curves to ensure the coupling meets the desired performance criteria.

By carefully considering these factors and choosing a pin coupling designed for high torque and high-speed applications, you can ensure reliable and efficient power transmission in demanding industrial settings.

pin coupling

What Industries Commonly Use Pin Couplings for Power Transmission?

Pin couplings are widely used in various industries for power transmission due to their ability to accommodate misalignment and provide reliable torque transmission. Some of the industries where pin couplings are commonly employed include:

  • 1. Manufacturing: In manufacturing processes, pin couplings are used in conveyor systems, mixers, agitators, and other machinery to transfer power between motors and driven equipment.
  • 2. Pulp and Paper: The pulp and paper industry uses pin couplings in machinery such as pumps, fans, and rotary kilns for continuous power transmission.
  • 3. Chemical and Petrochemical: Pin couplings find applications in chemical processing plants, refineries, and petrochemical facilities for various rotating equipment.
  • 4. Water and Wastewater: Pin couplings are used in water treatment facilities, pumps, and blowers to transfer power efficiently.
  • 5. Steel and Metal Processing: Steel mills and metal processing plants utilize pin couplings in rolling mills, extruders, and other equipment.
  • 6. Food and Beverage: Pin couplings are employed in food processing machinery, packaging equipment, and conveyor systems.
  • 7. Mining and Quarrying: The mining industry uses pin couplings in crushers, conveyor belts, and various mineral processing equipment.
  • 8. Oil and Gas: Pin couplings are used in the oil and gas sector for pumps, compressors, and drilling equipment.
  • 9. Power Generation: In power plants, pin couplings are used in turbines, generators, and other power transmission systems.
  • 10. Construction and Heavy Equipment: Pin couplings find applications in construction machinery, earthmoving equipment, and other heavy-duty machinery.
  • 11. Agriculture: In agricultural machinery, pin couplings are used in tractors, irrigation systems, and grain processing equipment.

These are just some examples of the industries where pin couplings are commonly used. Pin couplings offer versatility, ease of installation, and reliability, making them suitable for a wide range of applications in different sectors where power transmission is essential.

pin coupling

Limitations and Disadvantages of Using Pin Couplings

While pin couplings offer various advantages and are suitable for many applications, they also have some limitations and disadvantages to consider:

  • Misalignment Restrictions: Pin couplings can accommodate a certain degree of misalignment, but excessive misalignment can lead to increased wear and stress on the coupling components. They are not as effective at handling large angular or parallel misalignments compared to other flexible couplings like gear or elastomeric couplings.
  • Less Damping Capacity: Pin couplings have limited damping capacity, which means they may not effectively absorb and reduce vibrations in the system. In applications where vibration damping is critical, elastomeric or flexible couplings may be more suitable.
  • Noisy Operation: The rigid nature of pin couplings can lead to increased noise during operation, especially at high speeds or in applications with significant misalignment. This noise can be a concern in environments where noise levels need to be minimized.
  • Higher Maintenance: Compared to maintenance-free couplings like certain types of elastomeric couplings, pin couplings may require more frequent inspection and maintenance. The pins and other components may experience wear over time and need replacement.
  • Environmental Limitations: Some pin couplings may not be suitable for use in corrosive or high-temperature environments, depending on the materials used. Stainless steel or other corrosion-resistant materials can help mitigate this limitation.
  • Size and Weight: In certain applications, the size and weight of pin couplings may be larger and heavier compared to other types of couplings. This can be a consideration in applications where weight is a concern or space is limited.

Despite these limitations, pin couplings remain a popular choice for many applications where their advantages, such as simplicity, durability, and cost-effectiveness, outweigh their disadvantages. It is crucial to carefully assess the specific requirements of the application and consider factors like misalignment, vibration, maintenance needs, and environmental conditions when selecting a coupling type.

China wholesaler Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling  China wholesaler Pin Coupling Industrial Bush Couplings Fenner Type Flexible Cushioned Drive Connector Transmission Highquality Competitive Price Powder Metallurgy Coupling
editor by CX 2024-05-15

China factory 19mm 19-32 Woodon China Pin Bush Universal Coupling SWC-I120b-295, SWC-I100dh-304+30, SWC-I120b-295

Product Description

Product     Name Cardan Shaft
Product     Model SWC-I75A-335+40
Main          Material 35CrMo or 45# Steel
Nominal  Torque 500  N.M
Normal      Length 335 mm
Length       Compensation 40 mm

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Standard Or Nonstandard: Nonstandard
Shaft Hole: 19-32
Torque: >80N.M
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

China factory 19mm 19-32 Woodon China Pin Bush Universal Coupling SWC-I120b-295, SWC-I100dh-304+30, SWC-I120b-295

pin coupling

Can Pin Couplings Be Used in Both Horizontal and Vertical Shaft Arrangements?

Yes, pin couplings can be used in both horizontal and vertical shaft arrangements. These couplings are designed to accommodate angular misalignment, parallel misalignment, and axial movement, making them versatile for various shaft orientations.

In horizontal shaft arrangements, where the shafts are aligned on the same horizontal plane, pin couplings can efficiently transmit torque while allowing for flexibility to accommodate minor misalignments and shaft movements. The pins and flexible elements in the coupling enable angular displacement and radial flexibility, ensuring smooth power transmission even if the shafts are not perfectly aligned.

In vertical shaft arrangements, where the shafts are aligned on a vertical plane, pin couplings can also be used effectively. The coupling design allows for axial movement, which is crucial in vertical applications where the shafts may experience expansion or contraction due to thermal changes or other factors. The flexible nature of pin couplings allows them to handle these axial movements without compromising the coupling’s performance.

Whether in horizontal or vertical arrangements, pin couplings are commonly used in various industrial applications, including pumps, compressors, conveyors, and other rotating machinery. They are known for their simplicity, ease of installation, and ability to provide reliable power transmission while accommodating misalignment and shaft movement.

When using pin couplings in either arrangement, it is essential to ensure proper alignment and regular maintenance to maximize their performance and service life. Additionally, considering factors like torque requirements, operating conditions, and environmental considerations will help in selecting the appropriate pin coupling for a specific application.

pin coupling

What Industries Commonly Use Pin Couplings for Power Transmission?

Pin couplings are widely used in various industries for power transmission due to their ability to accommodate misalignment and provide reliable torque transmission. Some of the industries where pin couplings are commonly employed include:

  • 1. Manufacturing: In manufacturing processes, pin couplings are used in conveyor systems, mixers, agitators, and other machinery to transfer power between motors and driven equipment.
  • 2. Pulp and Paper: The pulp and paper industry uses pin couplings in machinery such as pumps, fans, and rotary kilns for continuous power transmission.
  • 3. Chemical and Petrochemical: Pin couplings find applications in chemical processing plants, refineries, and petrochemical facilities for various rotating equipment.
  • 4. Water and Wastewater: Pin couplings are used in water treatment facilities, pumps, and blowers to transfer power efficiently.
  • 5. Steel and Metal Processing: Steel mills and metal processing plants utilize pin couplings in rolling mills, extruders, and other equipment.
  • 6. Food and Beverage: Pin couplings are employed in food processing machinery, packaging equipment, and conveyor systems.
  • 7. Mining and Quarrying: The mining industry uses pin couplings in crushers, conveyor belts, and various mineral processing equipment.
  • 8. Oil and Gas: Pin couplings are used in the oil and gas sector for pumps, compressors, and drilling equipment.
  • 9. Power Generation: In power plants, pin couplings are used in turbines, generators, and other power transmission systems.
  • 10. Construction and Heavy Equipment: Pin couplings find applications in construction machinery, earthmoving equipment, and other heavy-duty machinery.
  • 11. Agriculture: In agricultural machinery, pin couplings are used in tractors, irrigation systems, and grain processing equipment.

These are just some examples of the industries where pin couplings are commonly used. Pin couplings offer versatility, ease of installation, and reliability, making them suitable for a wide range of applications in different sectors where power transmission is essential.

pin coupling

Understanding Pin Couplings and Their Functionality

A pin coupling, also known as a shear pin coupling, is a type of mechanical coupling used to connect two rotating shafts in a mechanical system. It is designed to transmit torque while allowing for a limited amount of angular misalignment between the shafts. The primary function of a pin coupling is to protect the connected equipment from torque overload and prevent damage to the shafts and other components in case of sudden shock or overload.

How a Pin Coupling Works:

A typical pin coupling consists of two hubs, one on each shaft to be connected, and a series of pins that pass through the hubs to join them together. The pins are usually made of a softer material than the hubs, such as brass or aluminum, to act as sacrificial elements. The number and size of the pins depend on the coupling’s torque rating and the required angular misalignment capacity.

When the shafts are misaligned, the pins experience shear stress as they bend under the applied load. In normal operating conditions, the pins remain intact and allow the torque to transfer from one shaft to another. However, in the event of an overload or excessive misalignment, the pins will shear off, preventing the transmission of excessive torque and protecting the connected equipment from damage.

After shearing, the damaged pins can be easily replaced, and the coupling can be put back into service without major repairs to the equipment. This feature makes pin couplings particularly suitable for applications with varying operating conditions and environments where shock loads or sudden overloads may occur.

Advantages of Pin Couplings:

Protection against Overload: The shear pins act as a safety feature, protecting the connected equipment from excessive torque and sudden shocks.

Misalignment Tolerance: Pin couplings can accommodate a limited amount of angular misalignment between the shafts.

Easy Replacement: After shearing, the damaged pins can be quickly replaced, reducing downtime and maintenance costs.

Versatility: Suitable for a wide range of applications, including pumps, compressors, and other industrial machinery.

Cost-Effective: The sacrificial pins are cost-effective components that can be easily replaced, avoiding costly repairs to the main equipment.

Limitations:

– Pin couplings have lower torque capacities compared to some other coupling types, such as gear couplings or rigid couplings.

– The need to replace the shear pins after each failure may lead to frequent maintenance requirements in applications with frequent overloads or misalignments.

In summary, pin couplings offer a reliable and cost-effective solution for torque transmission and protection against overloads in various mechanical systems. Their ability to accommodate misalignment and absorb shock loads makes them suitable for a wide range of industrial applications.

China factory 19mm 19-32 Woodon China Pin Bush Universal Coupling SWC-I120b-295, SWC-I100dh-304+30, SWC-I120b-295  China factory 19mm 19-32 Woodon China Pin Bush Universal Coupling SWC-I120b-295, SWC-I100dh-304+30, SWC-I120b-295
editor by CX 2024-05-13

China factory CHINAMFG Pump Pin Bush Coupling: Customized Flexible Coupling Solution for Pump Applications

Product Description

Densen customized pin bush coupling,pin coupling,bushed pin flexible coupling for pump

Product Name Densen customized pin bush coupling,pin coupling,bushed pin flexible coupling for pump
DN mm 12~340mm
Rated Torque 250~180000 N·m
Allowable speed 850~6300 kN·m
Material

45#steel

Application Widely used in pump,fan,metallurgy, mining, engineering and other fields.

Product show

Company Information

Equipment

 

Application Case

Typical case of diaphragm coupling applied to variable frequency speed control equipment

JMB type coupling is applied to HangZhou Oilfield Thermal Power Plant

According to the requirements of HangZhou Electric Power Corporation, HangZhou Oilfield Thermal Power Plant should dynamically adjust the power generation according to the load of the power grid and market demand, and carry out the transformation of the frequency converter and the suction fan. The motor was originally a 1600KW, 730RPM non-frequency variable speed motor matched by HangZhou Motor Factory. The speed control mode after changing the frequency is manual control. Press the button speed to increase 10RPM or drop 10RPM. The coupling is still the original elastic decoupling coupling, and the elastic de-coupling coupling after frequency conversion is frequently damaged, which directly affects the normal power generation.

It is found through analysis that in the process of frequency conversion speed regulation, the pin of the coupling can not bear the inertia of the speed regulation process (the diameter of the fan impeller is 3.3 meters) and is cut off, which has great damage to the motor and the fan.

Later, they switched to the JMB460 double-diaphragm wheel-type coupling of our factory (patent number: ZL.99246247.9). After 1 hour of destructive experiment and more than 1 year of operation test, the equipment is running very well, and there is no Replace the diaphragm. 12 units have been rebuilt and the operation is in good condition.

 

Other Application Case

 

Spare parts

 

Packaging & Shipping

 

Contact us

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 12~340mm
Torque: 250~180000 N·m
Speed: 850~6300 Kn·m
Structure: Flexible
Material: 45#Steel
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China factory CHINAMFG Pump Pin Bush Coupling: Customized Flexible Coupling Solution for Pump Applications

pin coupling

How Does a Pin Coupling Protect Connected Equipment from Shock Loads and Vibrations?

Pin couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, ensuring the smooth and reliable operation of the machinery. The unique features of pin couplings contribute to their ability to absorb and dampen shock loads and vibrations effectively:

  • Flexibility: Pin couplings possess a certain degree of flexibility due to the presence of movable pins. When subjected to sudden shock loads or vibrations, the pins can flex and move slightly, absorbing the impact and preventing it from transmitting directly to the connected equipment. This flexibility helps in reducing stress and minimizing the risk of damage to the machinery.
  • Torsional Compliance: The pin coupling’s design allows for a certain amount of torsional compliance. This means that when the connected shafts experience slight misalignments or angular displacements, the pin coupling can compensate for these variations without causing additional stress or vibration in the system. This feature ensures that the machinery remains in proper alignment even under dynamic conditions, reducing wear and tear.
  • Damping Characteristics: The presence of movable pins introduces damping characteristics to the coupling. When vibrations occur in the system, the pins can dampen these oscillations, preventing resonance and the amplification of vibrations. This damping effect improves the overall stability and performance of the machinery.
  • Strength and Resilience: High-quality pin couplings are constructed from durable materials with excellent fatigue resistance. This enables the coupling to withstand repeated shock loads and vibrations over an extended period without compromising its integrity. The strength and resilience of the pin coupling contribute to the protection of the connected equipment.

Overall, pin couplings are reliable and versatile components that can effectively protect connected equipment from shock loads and vibrations. Their flexibility, torsional compliance, damping characteristics, and robust construction make them suitable for various industrial applications where shock and vibration mitigation are essential for maintaining the health and longevity of machinery and equipment.

pin coupling

Usage of Pin Couplings in Applications with Varying Operating Temperatures

Pin couplings are versatile and can be used in a wide range of operating conditions, including applications with varying temperatures. The performance of pin couplings at different temperature levels depends on the materials used in their construction and the specific design features. Here’s how pin couplings handle varying operating temperatures:

1. Material Selection: Pin couplings can be manufactured using different materials, including steel, stainless steel, alloy steel, and various heat-treated materials. The choice of material depends on the application requirements and the temperature range the coupling will be subjected to. Some materials are suitable for high-temperature applications, while others are more suitable for low-temperature conditions.

2. Heat Dissipation: The simple and open design of pin couplings allows for efficient heat dissipation. As the coupling operates, any heat generated due to friction or other factors can easily dissipate into the surrounding environment. This helps in maintaining a stable operating temperature and prevents overheating of the coupling and connected equipment.

3. Lubrication: Proper lubrication is essential for the smooth operation of pin couplings, especially in applications with high temperatures. Lubricants help reduce friction and wear between the mating surfaces, ensuring that the coupling functions optimally even in elevated temperature conditions.

4. Thermal Expansion Considerations: Pin couplings must be designed with thermal expansion in mind. When the operating temperature increases, the materials may expand, and the coupling should have sufficient clearance or play to accommodate this expansion without causing binding or interference.

5. Temperature Limits: While pin couplings can handle a wide range of temperatures, there are limits to the extremes they can tolerate. Excessive heat can lead to degradation of the coupling material, premature wear, or reduced performance. It’s essential to choose a pin coupling that is rated for the specific temperature range of the application.

6. Insulation: In certain cases, pin couplings may need additional insulation to protect against extreme temperature variations or to prevent heat transfer to sensitive components nearby. Insulation can be achieved using materials with low thermal conductivity or by incorporating insulating coatings or barriers.

When selecting a pin coupling for an application with varying operating temperatures, it’s crucial to consider the specific temperature range, the type of materials used in the coupling’s construction, and any additional factors that may impact its performance. Following the manufacturer’s guidelines and ensuring proper maintenance will help ensure the pin coupling operates effectively and reliably across the expected temperature range.

pin coupling

Selecting the Appropriate Pin Coupling for a Specific Application

Choosing the right pin coupling for a specific application involves considering several factors to ensure optimal performance, reliability, and safety. Here are the key steps to select the appropriate pin coupling:

  1. 1. Determine the Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, shaft sizes, and misalignment tolerances. Consider the operating conditions, such as temperature, humidity, and exposure to corrosive substances.
  2. 2. Calculate Torque and Power: Calculate the torque and power requirements of the application to determine the appropriate pin coupling’s torque capacity. Make sure to consider both steady-state and peak torque loads.
  3. 3. Consider Misalignment Tolerance: Evaluate the degree of misalignment expected in the system. Different pin coupling designs offer varying levels of misalignment tolerance. Choose a coupling that can accommodate the expected misalignment without compromising performance.
  4. 4. Select the Pin Coupling Type: Based on the application requirements, choose the appropriate pin coupling type – single pin, double pin, triangular pin, splined pin, or taper pin coupling. Each type offers different torque capacities and misalignment capabilities.
  5. 5. Check Material and Construction: Consider the materials used in the pin coupling’s construction. Common materials include steel, stainless steel, and alloy materials. The material should be suitable for the application’s environmental conditions and corrosion resistance.
  6. 6. Verify Safety Features: Ensure the selected pin coupling has safety features, such as a fail-safe mechanism to protect equipment from overload or shock loads. Safety is crucial to prevent damage to machinery and ensure operator protection.
  7. 7. Consult with Manufacturers or Engineers: If unsure about the best pin coupling for the application, consult with coupling manufacturers or mechanical engineers. They can provide valuable insights and recommendations based on their expertise.

By following these steps, you can select the appropriate pin coupling that matches the specific needs of the application, providing reliable and efficient power transmission while minimizing the risk of downtime and equipment failure.

China factory CHINAMFG Pump Pin Bush Coupling: Customized Flexible Coupling Solution for Pump Applications  China factory CHINAMFG Pump Pin Bush Coupling: Customized Flexible Coupling Solution for Pump Applications
editor by CX 2024-05-07

China manufacturer Flexible Cone Ring Pin & Bush Coupling

Product Description

Cone Ring flexible coupling,

1. The coupling consists of 2 hubs: One pin hub with the corresponding pins and a bush hub.

2. The torque is transmitted via the steel pins with their taper elastomer rings and the corresponding bores  

     in  the bush hub.

3. The couping is maintenance-free an is used in general engineering and the pump industry.

4. Customized requirement is available.

size Torque/Nm Kw/100 RPM Max Speed RPM
571 50 0.56 6500
030 110 1.2 5470
038 190 2 5260
042 290 3 4750
048 480 5 4050
058 760 8 3600
070 1000 11 3220
075 2600 27 2730
085 3500 37 2480
105 5300 56 2100
120 9000 94 1880
135 12223 128 1660
150 16000 167 1520

ZheJiang Shine Transmission Machinery Co., Ltd is specialized in manufacturing and selling transmission products.

Our products are exported to the world famous machinery company in Europe, America, South Africa, Australia, Southeast Asia etc.

Our main products include: European pulley, American pulley, Couplings, taper bushing, QD bush, lock element, adjustable motor base, motor rail, sprockets, chain, bolt on hubs, weld on hubs, jaw crusher equipment & spare parts and all kinds of non-standardcasting products etc.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 20/28mm
Torque: 10-30N.M
Bore Diameter: 20/28mm
Speed: 6500
Structure: Flexible
Samples:
US$ 0.00/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China manufacturer Flexible Cone Ring Pin & Bush Coupling

pin coupling

How Do Pin Couplings Compare to Other Types of Couplings in Terms of Performance?

Pin couplings offer certain advantages and disadvantages compared to other types of couplings, and their performance characteristics can vary depending on the specific application requirements. Below is a comparison of pin couplings with some commonly used couplings:

1. Gear Couplings:

  • Flexibility: Gear couplings are more rigid than pin couplings and may not offer the same level of misalignment capacity.
  • Torsional Stiffness: Gear couplings provide higher torsional stiffness, making them suitable for applications requiring precise torque transmission.
  • Shock Absorption: Gear couplings can handle higher shock loads due to their robust design and greater stiffness.
  • Maintenance: Gear couplings may require periodic lubrication and maintenance compared to maintenance-free pin couplings.
  • Applications: Gear couplings are commonly used in heavy-duty and high-torque applications where precise torque transmission is essential.

2. Flexible (Elastomeric) Couplings:

  • Flexibility: Elastomeric couplings offer higher misalignment capacity than pin couplings and can handle angular, parallel, and axial misalignment.
  • Shock Absorption: Elastomeric couplings provide excellent shock absorption, damping vibrations, and protecting connected equipment.
  • Torsional Stiffness: Elastomeric couplings have lower torsional stiffness compared to pin couplings, making them more forgiving in high shock load applications.
  • Installation: Elastomeric couplings are easy to install and require no lubrication, making them maintenance-free.
  • Applications: Elastomeric couplings are commonly used in pumps, compressors, and other machinery where vibration isolation is crucial.

3. Rigid Couplings:

  • Torsional Stiffness: Rigid couplings provide high torsional stiffness, ensuring accurate torque transmission.
  • Misalignment Capacity: Rigid couplings have little to no misalignment capacity and require precise shaft alignment.
  • Applications: Rigid couplings are used in applications where precise alignment is essential, such as shaft-to-shaft connections in high-precision systems.

Conclusion:

Pin couplings strike a balance between flexibility and torsional stiffness, making them suitable for applications with moderate misalignment and shock loads. They are often used in general industrial applications, conveyors, and light to medium-duty machinery.

When selecting a coupling for a specific application, it is crucial to consider factors such as misalignment requirements, shock and vibration loads, torsional stiffness, maintenance needs, and the level of precision required. Each coupling type has its strengths and weaknesses, and the appropriate choice will depend on the specific demands of the application.

pin coupling

Can Pin Couplings Be Used for Both Motor-to-Shaft and Shaft-to-Shaft Connections?

Yes, pin couplings can be used for both motor-to-shaft and shaft-to-shaft connections in various mechanical systems. The versatile design of pin couplings allows them to connect two shafts with aligned or misaligned centers, making them suitable for a wide range of applications.

Motor-to-Shaft Connections: In motor-driven systems, pin couplings are commonly used to connect the motor shaft to the driven shaft of the equipment. The motor can be an electric motor, combustion engine, or any other type of power source. The pin coupling efficiently transfers torque from the motor shaft to the equipment’s driven shaft, enabling power transmission and mechanical motion.

Shaft-to-Shaft Connections: Pin couplings are also well-suited for shaft-to-shaft connections, where two separate shafts need to be joined together. This could be the case when extending the length of a shaft or connecting two separate pieces of rotating equipment. The pin coupling provides a secure and flexible connection between the two shafts, allowing torque to be transmitted between them while accommodating misalignment.

It is essential to consider the specific requirements of the application when selecting a pin coupling. Factors such as the amount of misalignment, torque capacity, operating conditions, and space constraints should be taken into account to ensure the coupling can effectively and reliably connect the motor and shafts.

Overall, the versatility and performance of pin couplings make them a popular choice for both motor-to-shaft and shaft-to-shaft connections in various industrial and mechanical systems.

pin coupling

Advantages of Using Pin Couplings in Mechanical Systems

Pin couplings, also known as shear pin couplings, offer several advantages when used in mechanical systems. These advantages make them a popular choice for various industrial applications:

  • 1. Overload Protection: Pin couplings are designed to provide overload protection to connected equipment. In case of excessive torque or sudden shock loads, the sacrificial pins will shear off, preventing damage to the shafts and other components.
  • 2. Misalignment Tolerance: Pin couplings can accommodate a limited amount of angular misalignment between the shafts. This helps to compensate for minor misalignments and reduces the stress on the connected equipment.
  • 3. Cost-Effective: The shear pins used in pin couplings are relatively inexpensive compared to other coupling components. In the event of a failure, replacing the damaged pins is a cost-effective solution, avoiding more significant repairs to the main equipment.
  • 4. Easy Replacement: After shearing, the damaged pins can be quickly and easily replaced. This leads to reduced downtime and lower maintenance costs in the long run.
  • 5. Versatility: Pin couplings are suitable for a wide range of applications, including pumps, compressors, fans, and other industrial machinery. Their ability to handle varying operating conditions makes them versatile in different environments.
  • 6. Shock Load Absorption: Pin couplings can absorb and dissipate shock loads effectively. The shear pins act as a buffer, protecting the equipment from sudden impacts or overloads.

Despite their numerous advantages, it is essential to consider the limitations of pin couplings as well. They have lower torque capacities compared to some other coupling types, such as gear couplings or rigid couplings. Additionally, the need to replace shear pins after each failure may lead to more frequent maintenance requirements in applications with frequent overloads or misalignments.

In conclusion, pin couplings provide reliable torque transmission and safety features, making them a valuable component in various mechanical systems. Their ability to protect against overloads and accommodate misalignments makes them a practical choice in a wide range of industrial applications.

China manufacturer Flexible Cone Ring Pin & Bush Coupling  China manufacturer Flexible Cone Ring Pin & Bush Coupling
editor by CX 2024-05-06

China high quality China Flexible Cone Ring Pin & Bush Coupling (MC070)

Product Description

Cone Ring flexible coupling,

1. The coupling consists of 2 hubs: One pin hub with the corresponding pins and a bush hub.

2. The torque is transmitted via the steel pins with their taper elastomer rings and the corresponding bores  

     in  the bush hub.

3. The couping is maintenance-free an is used in general engineering and the pump industry.

4. Customized requirement is available.

size Torque/Nm Kw/100 RPM Max Speed RPM
571 50 0.56 6500
030 110 1.2 5470
038 190 2 5260
042 290 3 4750
048 480 5 4050
058 760 8 3600
070 1000 11 3220
075 2600 27 2730
085 3500 37 2480
105 5300 56 2100
120 9000 94 1880
135 12223 128 1660
150 16000 167 1520

ZheJiang Shine Transmission Machinery Co., Ltd is specialized in manufacturing and selling transmission products.

Our products are exported to the world famous machinery company in Europe, America, South Africa, Australia, Southeast Asia etc.

Our main products include: European pulley, American pulley, Couplings, taper bushing, QD bush, lock element, adjustable motor base, motor rail, sprockets, chain, bolt on hubs, weld on hubs, jaw crusher equipment & spare parts and all kinds of non-standardcasting products etc.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 75/70mm
Torque: 2600nm
Bore Diameter: 75/70mm
Speed: 2730rpm
Structure: Flexible
Samples:
US$ 0.00/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China high quality China Flexible Cone Ring Pin & Bush Coupling (MC070)

pin coupling

Can Pin Couplings Accommodate High Torque and High-Speed Applications?

Pin couplings are versatile and robust, making them suitable for a wide range of applications, including those involving high torque and high-speed requirements. However, the specific design and construction of the pin coupling will determine its capacity to handle such demanding conditions.

The ability of a pin coupling to accommodate high torque depends on factors such as the material used, the size and number of pins, and the overall design. High-quality pin couplings are often made from strong and durable materials like alloy steel, which allows them to withstand significant torque loads without failure or deformation.

Similarly, the capability of a pin coupling to handle high speeds depends on factors such as the balance of the coupling and the precise manufacturing of the pins and hubs. Properly balanced pin couplings can operate at higher speeds without generating excessive vibration or causing premature wear.

When selecting a pin coupling for high torque and high-speed applications, it is essential to consider the following:

  • Design and Construction: Opt for pin couplings with a robust and well-engineered design to handle the expected torque and speed requirements.
  • Material: Choose pin couplings made from high-quality materials known for their strength and fatigue resistance.
  • Size: Select an appropriate size of pin coupling that can accommodate the torque and speed expected in the application.
  • Manufacturer’s Ratings: Refer to the manufacturer’s specifications and torque-speed curves to ensure the coupling meets the desired performance criteria.

By carefully considering these factors and choosing a pin coupling designed for high torque and high-speed applications, you can ensure reliable and efficient power transmission in demanding industrial settings.

pin coupling

What Industries Commonly Use Pin Couplings for Power Transmission?

Pin couplings are widely used in various industries for power transmission due to their ability to accommodate misalignment and provide reliable torque transmission. Some of the industries where pin couplings are commonly employed include:

  • 1. Manufacturing: In manufacturing processes, pin couplings are used in conveyor systems, mixers, agitators, and other machinery to transfer power between motors and driven equipment.
  • 2. Pulp and Paper: The pulp and paper industry uses pin couplings in machinery such as pumps, fans, and rotary kilns for continuous power transmission.
  • 3. Chemical and Petrochemical: Pin couplings find applications in chemical processing plants, refineries, and petrochemical facilities for various rotating equipment.
  • 4. Water and Wastewater: Pin couplings are used in water treatment facilities, pumps, and blowers to transfer power efficiently.
  • 5. Steel and Metal Processing: Steel mills and metal processing plants utilize pin couplings in rolling mills, extruders, and other equipment.
  • 6. Food and Beverage: Pin couplings are employed in food processing machinery, packaging equipment, and conveyor systems.
  • 7. Mining and Quarrying: The mining industry uses pin couplings in crushers, conveyor belts, and various mineral processing equipment.
  • 8. Oil and Gas: Pin couplings are used in the oil and gas sector for pumps, compressors, and drilling equipment.
  • 9. Power Generation: In power plants, pin couplings are used in turbines, generators, and other power transmission systems.
  • 10. Construction and Heavy Equipment: Pin couplings find applications in construction machinery, earthmoving equipment, and other heavy-duty machinery.
  • 11. Agriculture: In agricultural machinery, pin couplings are used in tractors, irrigation systems, and grain processing equipment.

These are just some examples of the industries where pin couplings are commonly used. Pin couplings offer versatility, ease of installation, and reliability, making them suitable for a wide range of applications in different sectors where power transmission is essential.

pin coupling

Understanding Pin Couplings and Their Functionality

A pin coupling, also known as a shear pin coupling, is a type of mechanical coupling used to connect two rotating shafts in a mechanical system. It is designed to transmit torque while allowing for a limited amount of angular misalignment between the shafts. The primary function of a pin coupling is to protect the connected equipment from torque overload and prevent damage to the shafts and other components in case of sudden shock or overload.

How a Pin Coupling Works:

A typical pin coupling consists of two hubs, one on each shaft to be connected, and a series of pins that pass through the hubs to join them together. The pins are usually made of a softer material than the hubs, such as brass or aluminum, to act as sacrificial elements. The number and size of the pins depend on the coupling’s torque rating and the required angular misalignment capacity.

When the shafts are misaligned, the pins experience shear stress as they bend under the applied load. In normal operating conditions, the pins remain intact and allow the torque to transfer from one shaft to another. However, in the event of an overload or excessive misalignment, the pins will shear off, preventing the transmission of excessive torque and protecting the connected equipment from damage.

After shearing, the damaged pins can be easily replaced, and the coupling can be put back into service without major repairs to the equipment. This feature makes pin couplings particularly suitable for applications with varying operating conditions and environments where shock loads or sudden overloads may occur.

Advantages of Pin Couplings:

Protection against Overload: The shear pins act as a safety feature, protecting the connected equipment from excessive torque and sudden shocks.

Misalignment Tolerance: Pin couplings can accommodate a limited amount of angular misalignment between the shafts.

Easy Replacement: After shearing, the damaged pins can be quickly replaced, reducing downtime and maintenance costs.

Versatility: Suitable for a wide range of applications, including pumps, compressors, and other industrial machinery.

Cost-Effective: The sacrificial pins are cost-effective components that can be easily replaced, avoiding costly repairs to the main equipment.

Limitations:

– Pin couplings have lower torque capacities compared to some other coupling types, such as gear couplings or rigid couplings.

– The need to replace the shear pins after each failure may lead to frequent maintenance requirements in applications with frequent overloads or misalignments.

In summary, pin couplings offer a reliable and cost-effective solution for torque transmission and protection against overloads in various mechanical systems. Their ability to accommodate misalignment and absorb shock loads makes them suitable for a wide range of industrial applications.

China high quality China Flexible Cone Ring Pin & Bush Coupling (MC070)  China high quality China Flexible Cone Ring Pin & Bush Coupling (MC070)
editor by CX 2024-05-03

China Custom CHINAMFG Customized Pin Bush Coupling, Bushed Pin Flexible Coupling for Pump

Product Description

Densen Customized HLL Type Elastic Pin Shaft Coupling with Brake Wheel 

We have professionals to solve your questions, please contact us directly!

 

Product Name Densen customized pin bush coupling,pin coupling,bushed pin flexible coupling for pump
DN mm 12~340mm
Rated Torque 250~180000 N·m
Allowable speed 850~6300 kN·m
Material

45#steel

Application Widely used in pump,fan,metallurgy, mining, engineering and other fields.

 

Product show

 

 

Features:

1,Double-diaphragm and small axial opposite wheel type coupling is the patent product developed by our factory,the patent No. ZL.99 2 46247.9

2,With compact strcture, the adjustment capacity,anti-inpact and vibration-absorbing etc properties will be higher by 35%-40% than those of single diaphragm opposite wheel type.

3,Under unexpected diaphragm breakage conditions, the plum CHINAMFG shape flange can still transfer the torque ,the safety property is good .

Company Information

Equipment

 

Application Case

Typical case of diaphragm coupling applied to variable frequency speed control equipment

JMB type coupling is applied to HangZhou Oilfield Thermal Power Plant

According to the requirements of HangZhou Electric Power Corporation, HangZhou Oilfield Thermal Power Plant should dynamically adjust the power generation according to the load of the power grid and market demand, and carry out the transformation of the frequency converter and the suction fan. The motor was originally a 1600KW, 730RPM non-frequency variable speed motor matched by HangZhou Motor Factory. The speed control mode after changing the frequency is manual control. Press the button speed to increase 10RPM or drop 10RPM. The coupling is still the original elastic decoupling coupling, and the elastic de-coupling coupling after frequency conversion is frequently damaged, which directly affects the normal power generation.

It is found through analysis that in the process of frequency conversion speed regulation, the pin of the coupling can not bear the inertia of the speed regulation process (the diameter of the fan impeller is 3.3 meters) and is cut off, which has great damage to the motor and the fan.

Later, they switched to the JMB460 double-diaphragm wheel-type coupling of our factory (patent number: ZL.99246247.9). After 1 hour of destructive experiment and more than 1 year of operation test, the equipment is running very well, and there is no Replace the diaphragm. 12 units have been rebuilt and the operation is in good condition.

 

Other Application Case

 

Spare parts

 

Packaging & Shipping

 

Contact us

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Nonstandard
Shaft Hole: Depend on The Model
Torque: Depend on The Model
Bore Diameter: Depend on The Model
Speed: Depend on The Model
Structure: Flexible
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

China Custom CHINAMFG Customized Pin Bush Coupling, Bushed Pin Flexible Coupling for Pump

pin coupling

Are There Any Safety Considerations When Using Pin Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using pin couplings in rotating machinery. These considerations are essential to ensure the safe and efficient operation of the equipment and to protect personnel working in the vicinity. Here are some key safety points to consider:

  • Guarding: When installing pin couplings, it is crucial to provide adequate guarding around the coupling area. This helps prevent accidental contact with the rotating coupling components, such as pins and hubs, which could cause severe injuries.
  • Maintenance and Inspection: Regular maintenance and inspection of the pin coupling are vital to identify any signs of wear, misalignment, or damage. Any worn or damaged components should be replaced immediately to prevent coupling failure, which could lead to sudden equipment shutdown or safety hazards.
  • Proper Alignment: Ensuring precise alignment of the connected shafts is crucial to the safe operation of the pin coupling. Misalignment can lead to increased stresses and premature wear on the coupling components, resulting in potential failures.
  • Torque and Speed Limits: Adhering to the manufacturer’s recommended torque and speed limits for the pin coupling is essential for its safe operation. Exceeding these limits can lead to overloading and failure of the coupling.
  • Environmental Considerations: Take into account the operating environment when selecting a pin coupling. Extreme temperatures, corrosive atmospheres, or harsh conditions may require special materials or coatings to ensure the coupling’s integrity and prevent premature failure.
  • Training and Awareness: Operators and maintenance personnel should receive proper training on the safe handling, installation, and maintenance of pin couplings. Awareness of potential hazards and safety protocols is crucial for the safe use of rotating machinery.
  • Emergency Shutdown: Install emergency shutdown systems that can quickly stop the rotating machinery in case of any safety concerns or abnormal conditions.
  • Compliance with Regulations: Ensure that the use of pin couplings complies with all relevant safety and industry regulations and standards.

By taking these safety considerations into account and implementing proper safety measures, the use of pin couplings in rotating machinery can be done safely and effectively, mitigating potential risks and ensuring a safe working environment for personnel.

pin coupling

Factors to Consider When Choosing a Pin Coupling for a Specific System

When selecting a pin coupling for a specific system, several critical factors need to be considered to ensure optimal performance, reliability, and longevity. Each application has unique requirements, and choosing the right pin coupling involves assessing the following factors:

1. Torque and Power Requirements: Determine the torque and power transmission requirements of the system. The pin coupling must be capable of handling the maximum torque and power generated by the connected equipment.

2. Operating Speed: Consider the rotational speed of the system’s driving and driven shafts. The pin coupling’s design should allow for smooth and efficient operation at the specified speed range.

3. Misalignment Tolerance: Assess the degree of misalignment between the shafts that the coupling needs to accommodate. Pin couplings are suitable for applications with moderate angular, parallel, and axial misalignment.

4. Operating Environment: Consider the environmental conditions the coupling will be exposed to, including temperature, humidity, dust, and presence of corrosive substances. Choose a pin coupling with materials and surface treatments suitable for the operating environment.

5. Size and Space Constraints: Ensure that the selected pin coupling fits within the available space and does not interfere with other components in the system.

6. Serviceability and Maintenance: Evaluate the ease of installation, maintenance, and replacement of the pin coupling. Easy-to-service couplings can help reduce downtime and maintenance costs.

7. Shock and Vibration: Consider the level of shock and vibration the system will experience. The pin coupling should be robust enough to handle these dynamic loads without failure.

8. Cost: Evaluate the overall cost of the pin coupling, including its initial purchase price, maintenance costs, and potential downtime expenses. Choose a coupling that offers the best balance of performance and cost-effectiveness.

9. Material Selection: Select the appropriate materials for the pin coupling based on the application requirements. Common materials include carbon steel, stainless steel, and alloy steel.

10. Compatibility: Ensure that the pin coupling is compatible with the specific shaft sizes and configurations of the system’s driving and driven components.

11. Compliance with Industry Standards: Check if the pin coupling meets relevant industry standards and safety requirements.

By carefully considering these factors, engineers and system designers can choose the most suitable pin coupling for their specific application. It’s essential to work closely with coupling manufacturers or suppliers to ensure that the selected coupling meets all the necessary specifications and requirements.

pin coupling

Types of Pin Coupling Designs

Pin couplings, also known as shear pin couplings, come in various designs to suit different application requirements. The main types of pin coupling designs are as follows:

  1. 1. Single Pin Coupling: In this design, a single shear pin is used to connect the two shafts. The pin is placed in a hole that runs through both coupling halves. Under excessive torque or shock loads, the pin shears off, disconnecting the shafts and protecting the equipment from damage. Single pin couplings are commonly used in light to moderate-duty applications.
  2. 2. Double Pin Coupling: Double pin couplings use two shear pins that are positioned 180 degrees apart. This design provides increased torque capacity and improved balance compared to the single pin design. Double pin couplings are suitable for applications with higher torque requirements.
  3. 3. Triangular Pin Coupling: Triangular pin couplings use three pins arranged in a triangular pattern around the circumference of the coupling. This design offers even higher torque capacity and improved torsional stiffness. Triangular pin couplings are ideal for heavy-duty applications where higher torque and misalignment tolerance are essential.
  4. 4. Splined Pin Coupling: Splined pin couplings use splines instead of solid pins to transmit torque between the shafts. The splines provide a more secure connection and better torque transmission compared to solid pins. Splined pin couplings are commonly used in precision motion control applications.
  5. 5. Taper Pin Coupling: Taper pin couplings use tapered pins that wedge tightly into matching tapered holes in the coupling halves. This design offers excellent torque transmission and alignment capabilities. Taper pin couplings are often used in heavy machinery and power transmission systems.

Each type of pin coupling design has its advantages and limitations, and the selection depends on factors such as the application’s torque requirements, misalignment tolerance, and environmental conditions. It is essential to choose the right type of pin coupling to ensure optimal performance, reliability, and safety in the mechanical system.

China Custom CHINAMFG Customized Pin Bush Coupling, Bushed Pin Flexible Coupling for Pump  China Custom CHINAMFG Customized Pin Bush Coupling, Bushed Pin Flexible Coupling for Pump
editor by CX 2024-04-30

China supplier FCL Pin Bush Flexible Coupling for Gearbox

Product Description

Product Description

COUPLINGS

HRC FCL Chain coupling GE L NM MH Torque limiter
HRC 70B FCL90 KC4012 GE14 L050 NM50 MH45 TL250-2
HRC 70F FCL100 KC4014 GE19 L070 NM67 MH55 TL250-1
HRC 70H FCL112 KC4016 GE24 L075 NM82 MH65 TL350-2
HRC 90B FCL125 KC5014 GE28 L090 NM97 MH80 TL350-1
HRC 90F FCL140 KC5016 GE38 L095 NM112 MH90 TL500-2
HRC 90H FCL160 KC6018 GE42 L099 NM128 MH115 TL500-1
HRC 110B FCL180 KC6571 GE48 L100 NM148 MH130 TL700-2
HRC 110F FCL200 KC6571 GE55 L110 NM168 MH145 TL700-1
HRC 110H FCL224 KC8018 GE65 L150 NM194 MH175  
HRC 130B FCL250 KC8571 GE75 L190 NM214 MH200  
HRC 130F FCL280 KC8571 GE90 L225      
HRC 130H FCL315 KC1571          
HRC 150B FCL355 KC12018          
HRC 150F FCL400 KC12571          
HRC 150H FCL450            
HRC 180B FCL560            
HRC 180F FCL630            
HRC 180H              
HRC 230B              
HRC 230F              
HRC 230H              
HRC 280B              
HRC 280F              
HRC 280H              

 

Catalogue

Workshop

   Lots of coupling in stock
 

 

FAQ

Q1: Are you trading company or manufacturer ?
A: We are factory.
 

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Structure: Flexible
Material: Cast Iron
Type Name: FCL
Origin: Zhejiang
Customization:
Available

|

Customized Request

China supplier FCL Pin Bush Flexible Coupling for Gearbox

pin coupling

How Do Pin Couplings Compare to Other Types of Couplings in Terms of Performance?

Pin couplings offer certain advantages and disadvantages compared to other types of couplings, and their performance characteristics can vary depending on the specific application requirements. Below is a comparison of pin couplings with some commonly used couplings:

1. Gear Couplings:

  • Flexibility: Gear couplings are more rigid than pin couplings and may not offer the same level of misalignment capacity.
  • Torsional Stiffness: Gear couplings provide higher torsional stiffness, making them suitable for applications requiring precise torque transmission.
  • Shock Absorption: Gear couplings can handle higher shock loads due to their robust design and greater stiffness.
  • Maintenance: Gear couplings may require periodic lubrication and maintenance compared to maintenance-free pin couplings.
  • Applications: Gear couplings are commonly used in heavy-duty and high-torque applications where precise torque transmission is essential.

2. Flexible (Elastomeric) Couplings:

  • Flexibility: Elastomeric couplings offer higher misalignment capacity than pin couplings and can handle angular, parallel, and axial misalignment.
  • Shock Absorption: Elastomeric couplings provide excellent shock absorption, damping vibrations, and protecting connected equipment.
  • Torsional Stiffness: Elastomeric couplings have lower torsional stiffness compared to pin couplings, making them more forgiving in high shock load applications.
  • Installation: Elastomeric couplings are easy to install and require no lubrication, making them maintenance-free.
  • Applications: Elastomeric couplings are commonly used in pumps, compressors, and other machinery where vibration isolation is crucial.

3. Rigid Couplings:

  • Torsional Stiffness: Rigid couplings provide high torsional stiffness, ensuring accurate torque transmission.
  • Misalignment Capacity: Rigid couplings have little to no misalignment capacity and require precise shaft alignment.
  • Applications: Rigid couplings are used in applications where precise alignment is essential, such as shaft-to-shaft connections in high-precision systems.

Conclusion:

Pin couplings strike a balance between flexibility and torsional stiffness, making them suitable for applications with moderate misalignment and shock loads. They are often used in general industrial applications, conveyors, and light to medium-duty machinery.

When selecting a coupling for a specific application, it is crucial to consider factors such as misalignment requirements, shock and vibration loads, torsional stiffness, maintenance needs, and the level of precision required. Each coupling type has its strengths and weaknesses, and the appropriate choice will depend on the specific demands of the application.

pin coupling

Role of Pin Coupling in Reducing Downtime and Maintenance Costs

A pin coupling plays a crucial role in reducing downtime and maintenance costs in various mechanical systems and power transmission applications. Its design and features contribute to improved reliability and ease of maintenance, resulting in enhanced operational efficiency and cost savings. Here’s how pin couplings achieve these benefits:

1. Shock Absorption: Pin couplings are known for their ability to absorb and dampen shocks and vibrations generated during operation. By cushioning the impact of sudden loads or torque spikes, they protect the connected equipment from potential damage, reducing the frequency of unexpected breakdowns and downtime.

2. Misalignment Tolerance: Pin couplings can tolerate a certain degree of misalignment between shafts, such as angular and parallel misalignment. This flexibility allows for easier installation and alignment of equipment, saving time and effort during setup and reducing the need for precise alignment procedures.

3. Low Maintenance: Pin couplings are designed with simplicity in mind, often consisting of only two coupling halves connected by pins. This straightforward construction means fewer components that can wear out or require regular maintenance. Additionally, the flexibility of the pins helps reduce wear on the coupling and connected equipment, leading to longer maintenance intervals.

4. Easy Replacement: In the event of a failure or wear, pin couplings are relatively easy to replace compared to some other coupling types. The simplicity of their design allows for quick disassembly and reassembly, minimizing downtime during maintenance or replacement procedures.

5. Cost-Effective: The combination of low maintenance requirements and reduced downtime translates into cost savings for businesses. With fewer unexpected breakdowns and lower maintenance expenses, the overall cost of ownership for systems employing pin couplings can be more economical.

6. Reliability: Pin couplings are known for their reliability and durability. When properly selected and installed, they can provide long service life without frequent replacements, contributing to stable and consistent system performance.

By minimizing downtime, maintenance efforts, and associated costs, pin couplings are a preferred choice in various industrial applications. However, it is crucial to ensure that the pin coupling is correctly sized and installed, and regular inspections and maintenance are conducted to maximize its benefits and prevent premature failure.

pin coupling

Selecting the Appropriate Pin Coupling for a Specific Application

Choosing the right pin coupling for a specific application involves considering several factors to ensure optimal performance, reliability, and safety. Here are the key steps to select the appropriate pin coupling:

  1. 1. Determine the Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, shaft sizes, and misalignment tolerances. Consider the operating conditions, such as temperature, humidity, and exposure to corrosive substances.
  2. 2. Calculate Torque and Power: Calculate the torque and power requirements of the application to determine the appropriate pin coupling’s torque capacity. Make sure to consider both steady-state and peak torque loads.
  3. 3. Consider Misalignment Tolerance: Evaluate the degree of misalignment expected in the system. Different pin coupling designs offer varying levels of misalignment tolerance. Choose a coupling that can accommodate the expected misalignment without compromising performance.
  4. 4. Select the Pin Coupling Type: Based on the application requirements, choose the appropriate pin coupling type – single pin, double pin, triangular pin, splined pin, or taper pin coupling. Each type offers different torque capacities and misalignment capabilities.
  5. 5. Check Material and Construction: Consider the materials used in the pin coupling’s construction. Common materials include steel, stainless steel, and alloy materials. The material should be suitable for the application’s environmental conditions and corrosion resistance.
  6. 6. Verify Safety Features: Ensure the selected pin coupling has safety features, such as a fail-safe mechanism to protect equipment from overload or shock loads. Safety is crucial to prevent damage to machinery and ensure operator protection.
  7. 7. Consult with Manufacturers or Engineers: If unsure about the best pin coupling for the application, consult with coupling manufacturers or mechanical engineers. They can provide valuable insights and recommendations based on their expertise.

By following these steps, you can select the appropriate pin coupling that matches the specific needs of the application, providing reliable and efficient power transmission while minimizing the risk of downtime and equipment failure.

China supplier FCL Pin Bush Flexible Coupling for Gearbox  China supplier FCL Pin Bush Flexible Coupling for Gearbox
editor by CX 2024-04-29

China wholesaler Pin and Bush Coupling FCL Type Standard Hydraulic Flexible Coupling

Product Description

Product Description

FCL flexible coupling is widely used,owing to its advantages:compact designing,easy installation,convenient maintenance,small size and light weight.As long as the relative displacement between shafts is kept within the specified tolerance,coupling will operate the best function and have a longer working life.

Size available from:90,100,112,125,140,160,180,200,224,250,280,315,355,400,450,560,630

FCL flexible coupling is widely used for its compact design, easy installation, convenient maintenance, small size and light weight. 

1. A flexible structure that is made through combining a flange with a coupling bolt.
2. Easy to attach.
3. Easy to replace the bush by just removing the coupling bolt, which makes maintenance and preservation easy.
4. Absorbs misalignment such as eccentricity and declination, and absorbs screw vibrations to prevent noise.
5. Does not transmit the thrust load.
6. Material could be customized.

Detailed Photos

Product Parameters

Packaging & Shipping

Package Standard suitable package / Pallet or container.
Polybag inside export carton outside, blister and Tape and reel package available.
If customers have specific requirements for the packaging, we will gladly accommodate.
Shipping

10-20working days ofter payment receipt comfirmed (based on actual quantity).
Packing standard export packing or according to customers demand.   

Professional goods shipping forward.

Company Profile

FAQ

Q: Are you trading company or manufacturer?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Structure: Rigid
Material: Cast Iron
Type: Rigid Coupling
Surface Treatment: Polishing / Phosphated
Diameter: Standard or Customized
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

China wholesaler Pin and Bush Coupling FCL Type Standard Hydraulic Flexible Coupling

pin coupling

How Do Pin Couplings Compare to Other Types of Couplings in Terms of Performance?

Pin couplings offer certain advantages and disadvantages compared to other types of couplings, and their performance characteristics can vary depending on the specific application requirements. Below is a comparison of pin couplings with some commonly used couplings:

1. Gear Couplings:

  • Flexibility: Gear couplings are more rigid than pin couplings and may not offer the same level of misalignment capacity.
  • Torsional Stiffness: Gear couplings provide higher torsional stiffness, making them suitable for applications requiring precise torque transmission.
  • Shock Absorption: Gear couplings can handle higher shock loads due to their robust design and greater stiffness.
  • Maintenance: Gear couplings may require periodic lubrication and maintenance compared to maintenance-free pin couplings.
  • Applications: Gear couplings are commonly used in heavy-duty and high-torque applications where precise torque transmission is essential.

2. Flexible (Elastomeric) Couplings:

  • Flexibility: Elastomeric couplings offer higher misalignment capacity than pin couplings and can handle angular, parallel, and axial misalignment.
  • Shock Absorption: Elastomeric couplings provide excellent shock absorption, damping vibrations, and protecting connected equipment.
  • Torsional Stiffness: Elastomeric couplings have lower torsional stiffness compared to pin couplings, making them more forgiving in high shock load applications.
  • Installation: Elastomeric couplings are easy to install and require no lubrication, making them maintenance-free.
  • Applications: Elastomeric couplings are commonly used in pumps, compressors, and other machinery where vibration isolation is crucial.

3. Rigid Couplings:

  • Torsional Stiffness: Rigid couplings provide high torsional stiffness, ensuring accurate torque transmission.
  • Misalignment Capacity: Rigid couplings have little to no misalignment capacity and require precise shaft alignment.
  • Applications: Rigid couplings are used in applications where precise alignment is essential, such as shaft-to-shaft connections in high-precision systems.

Conclusion:

Pin couplings strike a balance between flexibility and torsional stiffness, making them suitable for applications with moderate misalignment and shock loads. They are often used in general industrial applications, conveyors, and light to medium-duty machinery.

When selecting a coupling for a specific application, it is crucial to consider factors such as misalignment requirements, shock and vibration loads, torsional stiffness, maintenance needs, and the level of precision required. Each coupling type has its strengths and weaknesses, and the appropriate choice will depend on the specific demands of the application.

pin coupling

Impact of Pin Coupling on the Overall Reliability of Connected Equipment

A pin coupling plays a crucial role in enhancing the overall reliability and performance of connected equipment in various industrial applications. Its design and construction contribute to several factors that influence reliability:

1. Torque Transmission: Pin couplings efficiently transmit torque between the driving and driven shafts, ensuring smooth power transfer without slippage or loss. This consistent torque transmission helps maintain the stability and reliability of the system during operation.

2. Misalignment Compensation: Pin couplings are designed to accommodate small amounts of angular, parallel, and axial misalignment between shafts. By tolerating misalignment, the coupling reduces stress on connected equipment, bearings, and seals, thereby enhancing reliability and extending the service life of these components.

3. Shock and Vibration Absorption: In applications with dynamic loads, such as pumps, compressors, and heavy machinery, pin couplings help dampen shock and vibrations. By absorbing and reducing these impact forces, the coupling minimizes stress on the system and prevents premature component failure.

4. Simplified Maintenance: Pin couplings generally have a simple design, making them easy to install and maintain. The ease of maintenance ensures that the coupling can be regularly inspected, lubricated, and replaced when necessary, reducing downtime and increasing the overall reliability of the equipment.

5. Corrosion Resistance: Depending on the materials used, pin couplings can be highly resistant to corrosion, making them suitable for use in harsh or corrosive environments. This corrosion resistance prevents degradation of the coupling and its components, enhancing reliability and longevity.

6. Enhanced Durability: High-quality pin couplings are manufactured from robust materials and undergo precise machining processes. These attributes contribute to the coupling’s durability, allowing it to withstand heavy loads and harsh conditions over an extended period.

7. Balanced Design: The design of a pin coupling ensures that the load is evenly distributed between the driving and driven shafts. This balanced load distribution reduces stress concentrations, minimizes wear, and increases the reliability of connected equipment.

8. Compliance with Standards: Reputable pin coupling manufacturers ensure their products comply with industry standards and regulations. Meeting these standards ensures that the coupling is designed and manufactured to specific quality criteria, enhancing reliability and safety.

Overall, a well-selected and properly installed pin coupling can significantly improve the reliability and performance of connected equipment. It helps prevent unexpected failures, reduces downtime, and contributes to the overall efficiency of industrial processes.

pin coupling

Understanding Pin Couplings and Their Functionality

A pin coupling, also known as a shear pin coupling, is a type of mechanical coupling used to connect two rotating shafts in a mechanical system. It is designed to transmit torque while allowing for a limited amount of angular misalignment between the shafts. The primary function of a pin coupling is to protect the connected equipment from torque overload and prevent damage to the shafts and other components in case of sudden shock or overload.

How a Pin Coupling Works:

A typical pin coupling consists of two hubs, one on each shaft to be connected, and a series of pins that pass through the hubs to join them together. The pins are usually made of a softer material than the hubs, such as brass or aluminum, to act as sacrificial elements. The number and size of the pins depend on the coupling’s torque rating and the required angular misalignment capacity.

When the shafts are misaligned, the pins experience shear stress as they bend under the applied load. In normal operating conditions, the pins remain intact and allow the torque to transfer from one shaft to another. However, in the event of an overload or excessive misalignment, the pins will shear off, preventing the transmission of excessive torque and protecting the connected equipment from damage.

After shearing, the damaged pins can be easily replaced, and the coupling can be put back into service without major repairs to the equipment. This feature makes pin couplings particularly suitable for applications with varying operating conditions and environments where shock loads or sudden overloads may occur.

Advantages of Pin Couplings:

Protection against Overload: The shear pins act as a safety feature, protecting the connected equipment from excessive torque and sudden shocks.

Misalignment Tolerance: Pin couplings can accommodate a limited amount of angular misalignment between the shafts.

Easy Replacement: After shearing, the damaged pins can be quickly replaced, reducing downtime and maintenance costs.

Versatility: Suitable for a wide range of applications, including pumps, compressors, and other industrial machinery.

Cost-Effective: The sacrificial pins are cost-effective components that can be easily replaced, avoiding costly repairs to the main equipment.

Limitations:

– Pin couplings have lower torque capacities compared to some other coupling types, such as gear couplings or rigid couplings.

– The need to replace the shear pins after each failure may lead to frequent maintenance requirements in applications with frequent overloads or misalignments.

In summary, pin couplings offer a reliable and cost-effective solution for torque transmission and protection against overloads in various mechanical systems. Their ability to accommodate misalignment and absorb shock loads makes them suitable for a wide range of industrial applications.

China wholesaler Pin and Bush Coupling FCL Type Standard Hydraulic Flexible Coupling  China wholesaler Pin and Bush Coupling FCL Type Standard Hydraulic Flexible Coupling
editor by CX 2024-04-29

China supplier Ltq Rubber Couplings Pin Coupling Flexible Pin and Bush Coupling Elastic Sleeve Couplings

Product Description

Jaw Coupling LTQ Type Rubber Pin Flexible Elastic Pin Bush Coupling Shaft Coupling

Description:
FCL coupling is widely used for its compact designing,easy installation,convenientmaintenance,small size and light weight.As long as the’relative displacement between shafts is kept within the specified tolerance,the coupling will operate the best function and a longer working life,thus it is greatly demanded in medium and minorpower transmission systems drive by moters,such as speed reducers,hoists,compressor,spining &weaving machines and ball mills,permittable relative displacement:Radial displacement 0.2-0.6mm ; Angel displacemente 0o30′–1o30′

Features:
1. Maintenance, a FCLcoupling doesn’t need maintenance.
2. Environmental, elastic components make FCL coupling applies to a variety of working conditions.
3. Reliable transmission, in case of elastic component is damaged, the coupling spider still keep the transmission processing reliably.
4. Economic, FCL couplings have already been made of optimization design,which make transmission power match the transmission shaft diameter.
5. Good recovery capacity, elastic components can reduce the load at the CHINAMFG moments, and the deviation is a major consideration when designing.
6. Adaptability of misalignment, FCL coupling contains parallel shift, angle shift and axis shift which happen some times.

Parameters:

Applications:
Conveyor: Belt conveyor.AFC conveyor.Chain conveyor.Screw conveyor.
Pump: Water pump, oil pump, slush pump,etc
Fan: Draft fan,fanner, boiler fan,etc
Excavator: Bucket excavator. Bucket wheel excavators.Bucket wheel stacker reclaimer.
Crane: Tower crane.Gantry crane.Bridge crane.
Others: Various elevators.Coal plough.Ball mill.Crusher.Recreation machine.Blender equipment.Centrifuger.Washer.Leather-making machine.

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 1 Year
Warranty: 1 Year
Connection: Press Connection
Structure: Disc
Flexible or Rigid: Flexible
Material: Iron
Customization:
Available

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Customized Request

China supplier Ltq Rubber Couplings Pin Coupling Flexible Pin and Bush Coupling Elastic Sleeve Couplings

pin coupling

How Does a Pin Coupling Protect Connected Equipment from Shock Loads and Vibrations?

Pin couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, ensuring the smooth and reliable operation of the machinery. The unique features of pin couplings contribute to their ability to absorb and dampen shock loads and vibrations effectively:

  • Flexibility: Pin couplings possess a certain degree of flexibility due to the presence of movable pins. When subjected to sudden shock loads or vibrations, the pins can flex and move slightly, absorbing the impact and preventing it from transmitting directly to the connected equipment. This flexibility helps in reducing stress and minimizing the risk of damage to the machinery.
  • Torsional Compliance: The pin coupling’s design allows for a certain amount of torsional compliance. This means that when the connected shafts experience slight misalignments or angular displacements, the pin coupling can compensate for these variations without causing additional stress or vibration in the system. This feature ensures that the machinery remains in proper alignment even under dynamic conditions, reducing wear and tear.
  • Damping Characteristics: The presence of movable pins introduces damping characteristics to the coupling. When vibrations occur in the system, the pins can dampen these oscillations, preventing resonance and the amplification of vibrations. This damping effect improves the overall stability and performance of the machinery.
  • Strength and Resilience: High-quality pin couplings are constructed from durable materials with excellent fatigue resistance. This enables the coupling to withstand repeated shock loads and vibrations over an extended period without compromising its integrity. The strength and resilience of the pin coupling contribute to the protection of the connected equipment.

Overall, pin couplings are reliable and versatile components that can effectively protect connected equipment from shock loads and vibrations. Their flexibility, torsional compliance, damping characteristics, and robust construction make them suitable for various industrial applications where shock and vibration mitigation are essential for maintaining the health and longevity of machinery and equipment.

pin coupling

Factors to Consider When Choosing a Pin Coupling for a Specific System

When selecting a pin coupling for a specific system, several critical factors need to be considered to ensure optimal performance, reliability, and longevity. Each application has unique requirements, and choosing the right pin coupling involves assessing the following factors:

1. Torque and Power Requirements: Determine the torque and power transmission requirements of the system. The pin coupling must be capable of handling the maximum torque and power generated by the connected equipment.

2. Operating Speed: Consider the rotational speed of the system’s driving and driven shafts. The pin coupling’s design should allow for smooth and efficient operation at the specified speed range.

3. Misalignment Tolerance: Assess the degree of misalignment between the shafts that the coupling needs to accommodate. Pin couplings are suitable for applications with moderate angular, parallel, and axial misalignment.

4. Operating Environment: Consider the environmental conditions the coupling will be exposed to, including temperature, humidity, dust, and presence of corrosive substances. Choose a pin coupling with materials and surface treatments suitable for the operating environment.

5. Size and Space Constraints: Ensure that the selected pin coupling fits within the available space and does not interfere with other components in the system.

6. Serviceability and Maintenance: Evaluate the ease of installation, maintenance, and replacement of the pin coupling. Easy-to-service couplings can help reduce downtime and maintenance costs.

7. Shock and Vibration: Consider the level of shock and vibration the system will experience. The pin coupling should be robust enough to handle these dynamic loads without failure.

8. Cost: Evaluate the overall cost of the pin coupling, including its initial purchase price, maintenance costs, and potential downtime expenses. Choose a coupling that offers the best balance of performance and cost-effectiveness.

9. Material Selection: Select the appropriate materials for the pin coupling based on the application requirements. Common materials include carbon steel, stainless steel, and alloy steel.

10. Compatibility: Ensure that the pin coupling is compatible with the specific shaft sizes and configurations of the system’s driving and driven components.

11. Compliance with Industry Standards: Check if the pin coupling meets relevant industry standards and safety requirements.

By carefully considering these factors, engineers and system designers can choose the most suitable pin coupling for their specific application. It’s essential to work closely with coupling manufacturers or suppliers to ensure that the selected coupling meets all the necessary specifications and requirements.

pin coupling

Selecting the Appropriate Pin Coupling for a Specific Application

Choosing the right pin coupling for a specific application involves considering several factors to ensure optimal performance, reliability, and safety. Here are the key steps to select the appropriate pin coupling:

  1. 1. Determine the Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, shaft sizes, and misalignment tolerances. Consider the operating conditions, such as temperature, humidity, and exposure to corrosive substances.
  2. 2. Calculate Torque and Power: Calculate the torque and power requirements of the application to determine the appropriate pin coupling’s torque capacity. Make sure to consider both steady-state and peak torque loads.
  3. 3. Consider Misalignment Tolerance: Evaluate the degree of misalignment expected in the system. Different pin coupling designs offer varying levels of misalignment tolerance. Choose a coupling that can accommodate the expected misalignment without compromising performance.
  4. 4. Select the Pin Coupling Type: Based on the application requirements, choose the appropriate pin coupling type – single pin, double pin, triangular pin, splined pin, or taper pin coupling. Each type offers different torque capacities and misalignment capabilities.
  5. 5. Check Material and Construction: Consider the materials used in the pin coupling’s construction. Common materials include steel, stainless steel, and alloy materials. The material should be suitable for the application’s environmental conditions and corrosion resistance.
  6. 6. Verify Safety Features: Ensure the selected pin coupling has safety features, such as a fail-safe mechanism to protect equipment from overload or shock loads. Safety is crucial to prevent damage to machinery and ensure operator protection.
  7. 7. Consult with Manufacturers or Engineers: If unsure about the best pin coupling for the application, consult with coupling manufacturers or mechanical engineers. They can provide valuable insights and recommendations based on their expertise.

By following these steps, you can select the appropriate pin coupling that matches the specific needs of the application, providing reliable and efficient power transmission while minimizing the risk of downtime and equipment failure.

China supplier Ltq Rubber Couplings Pin Coupling Flexible Pin and Bush Coupling Elastic Sleeve Couplings  China supplier Ltq Rubber Couplings Pin Coupling Flexible Pin and Bush Coupling Elastic Sleeve Couplings
editor by CX 2024-04-29