China wholesaler Youngparts Hoffman System Inverted Pin to Rod Coupling for 5mm Pins to 8mm Rods or Posts External Fixation Orthopedic Surgical Instruments

Product Description

Youngparts Hoffman System Inverted Pin to Rod Coupling for 5mm pins to 8mm rods or posts External Fixation Orthopedic Surgical Instruments

High precision CNC parts strictly according to customers’ drawing, packing and quality demands
Tolerance: +/-0.005mm
100% inspection during production and final to guarantee quality
10 years experienced engineers and workers
Fast and timely delivery. Speedy & professional service
Offer with professional consultations in designing of new parts to save cost.
Quality assurance in accordance to ISO9001

Material Stainless Steel SUS201,SUS303,SUS304,SUS316,SUS416,SUS420,17-4PH,SUS440C
Steel Q235,C20,C45(K1045),1214,1215
Copper C36000(C26800),C37700(HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40/H62),C3604, C51000, C52100, C54400,CuSn8
Alumina AL2571,AL5754(Almg3),AL5083,AL6061,AL6063,AL5052,AL7075
Alloy Steel SCM435,10B21
Plastic PA6,PA66,PP,PC,POM,FR4,ABS,Acrylic
Machining Processes CNC 3-axis, 4-axis machining, CNC milling, CNC turning, CNC Lathe
High precision 5-Axis turning-milling combined machining, CNC milling and turning, drilling, grinding, stamping, tapping, bending, laser cutting, welding etc
Finish Heat treatment, powder coating, electroplating, spraying, painting, polishing, deburring, wire drawing/brushed, anodizing, chrome plating, nickel plating, tin plating, silver plating, gold plating, galvanizing, blackening etc.
Dimensions Customized
Tolerance ±0.005mm
Drawing Format PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS
MOQ Negotiable
QC Policy 100% inspection and random inspection before shipment, with QC passed label
Stardard Materials and surface treatment comply with RoHS/Reach Directives
Testing Equipments CMM, Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine, height gauge, micrometer, plug gauge, thread Gauges, digital caliper and etc. 
Application Automotives, Optical instrument, medical device, industrial machine, automobile, electric appliance, robot, computers, tele-communication, electronic device, digital communication, UAV, aerospace, bicycle, pneumatic tools, hydraulic and other industries,
Packaging PE bags or bubble bags, boxes, cartons, pallet, standard carton or plastic tray, sponge tray, cardboard tray or as per customers’ requirements
Trade Terms EXW, FOB, CIF, As per customers’ request
Payment Terms Paypal or Western Union for sample orders; Larger amount by T/T with 30% as deposit,70% before shipment
Delivery Time Within 15-20 working days after deposit or payment received
Shipping Ports FOB HangZhou, FOB HangZhou, FOB Hongkong

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After-sales Service: Quality Guaranteed
Condition: New
Certification: CE, RoHS, GS, ISO9001
Samples:
US$ 60/Piece
1 Piece(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

China wholesaler Youngparts Hoffman System Inverted Pin to Rod Coupling for 5mm Pins to 8mm Rods or Posts External Fixation Orthopedic Surgical Instruments

pin coupling

What Are the Maintenance Requirements for Pin Couplings?

Pin couplings are known for their simplicity and ease of maintenance. Regular maintenance helps ensure the longevity and optimal performance of pin couplings in various mechanical systems. Here are the key maintenance requirements for pin couplings:

  • Lubrication: Most pin couplings require periodic lubrication to reduce friction between the pins and the coupling hubs. Lubrication helps prevent wear and corrosion, ensuring smooth operation.
  • Inspection: Regular visual inspections are essential to identify any signs of wear, misalignment, or damage. Inspecting the pins, coupling hubs, and surrounding components can help detect potential issues early on.
  • Torque Check: It is crucial to periodically check and retighten the bolts or screws that secure the coupling to the shafts. Loose fasteners can lead to misalignment and coupling failure.
  • Alignment: Proper shaft alignment is critical for the effective functioning of pin couplings. Regularly check and adjust the alignment if necessary to minimize wear and vibrations.
  • Environmental Protection: In harsh environments or corrosive conditions, take measures to protect the pin coupling from contaminants or chemicals that could cause damage.
  • Replacement of Worn Components: When any of the coupling components, such as pins or hubs, show signs of significant wear, they should be replaced promptly to prevent further damage.

It is important to follow the manufacturer’s maintenance guidelines and recommendations for the specific type of pin coupling used in the application. Regular maintenance not only ensures the smooth operation of the coupling but also helps prevent unexpected breakdowns and reduces the risk of costly downtime. Proper maintenance can extend the service life of pin couplings and contribute to the overall reliability of the connected equipment.

pin coupling

Role of Pin Coupling in Reducing Downtime and Maintenance Costs

A pin coupling plays a crucial role in reducing downtime and maintenance costs in various mechanical systems and power transmission applications. Its design and features contribute to improved reliability and ease of maintenance, resulting in enhanced operational efficiency and cost savings. Here’s how pin couplings achieve these benefits:

1. Shock Absorption: Pin couplings are known for their ability to absorb and dampen shocks and vibrations generated during operation. By cushioning the impact of sudden loads or torque spikes, they protect the connected equipment from potential damage, reducing the frequency of unexpected breakdowns and downtime.

2. Misalignment Tolerance: Pin couplings can tolerate a certain degree of misalignment between shafts, such as angular and parallel misalignment. This flexibility allows for easier installation and alignment of equipment, saving time and effort during setup and reducing the need for precise alignment procedures.

3. Low Maintenance: Pin couplings are designed with simplicity in mind, often consisting of only two coupling halves connected by pins. This straightforward construction means fewer components that can wear out or require regular maintenance. Additionally, the flexibility of the pins helps reduce wear on the coupling and connected equipment, leading to longer maintenance intervals.

4. Easy Replacement: In the event of a failure or wear, pin couplings are relatively easy to replace compared to some other coupling types. The simplicity of their design allows for quick disassembly and reassembly, minimizing downtime during maintenance or replacement procedures.

5. Cost-Effective: The combination of low maintenance requirements and reduced downtime translates into cost savings for businesses. With fewer unexpected breakdowns and lower maintenance expenses, the overall cost of ownership for systems employing pin couplings can be more economical.

6. Reliability: Pin couplings are known for their reliability and durability. When properly selected and installed, they can provide long service life without frequent replacements, contributing to stable and consistent system performance.

By minimizing downtime, maintenance efforts, and associated costs, pin couplings are a preferred choice in various industrial applications. However, it is crucial to ensure that the pin coupling is correctly sized and installed, and regular inspections and maintenance are conducted to maximize its benefits and prevent premature failure.

pin coupling

Limitations and Disadvantages of Using Pin Couplings

While pin couplings offer various advantages and are suitable for many applications, they also have some limitations and disadvantages to consider:

  • Misalignment Restrictions: Pin couplings can accommodate a certain degree of misalignment, but excessive misalignment can lead to increased wear and stress on the coupling components. They are not as effective at handling large angular or parallel misalignments compared to other flexible couplings like gear or elastomeric couplings.
  • Less Damping Capacity: Pin couplings have limited damping capacity, which means they may not effectively absorb and reduce vibrations in the system. In applications where vibration damping is critical, elastomeric or flexible couplings may be more suitable.
  • Noisy Operation: The rigid nature of pin couplings can lead to increased noise during operation, especially at high speeds or in applications with significant misalignment. This noise can be a concern in environments where noise levels need to be minimized.
  • Higher Maintenance: Compared to maintenance-free couplings like certain types of elastomeric couplings, pin couplings may require more frequent inspection and maintenance. The pins and other components may experience wear over time and need replacement.
  • Environmental Limitations: Some pin couplings may not be suitable for use in corrosive or high-temperature environments, depending on the materials used. Stainless steel or other corrosion-resistant materials can help mitigate this limitation.
  • Size and Weight: In certain applications, the size and weight of pin couplings may be larger and heavier compared to other types of couplings. This can be a consideration in applications where weight is a concern or space is limited.

Despite these limitations, pin couplings remain a popular choice for many applications where their advantages, such as simplicity, durability, and cost-effectiveness, outweigh their disadvantages. It is crucial to carefully assess the specific requirements of the application and consider factors like misalignment, vibration, maintenance needs, and environmental conditions when selecting a coupling type.

China wholesaler Youngparts Hoffman System Inverted Pin to Rod Coupling for 5mm Pins to 8mm Rods or Posts External Fixation Orthopedic Surgical Instruments  China wholesaler Youngparts Hoffman System Inverted Pin to Rod Coupling for 5mm Pins to 8mm Rods or Posts External Fixation Orthopedic Surgical Instruments
editor by CX 2024-03-06