China OEM Hl Type Flexible Pin Universal Coupling

Product Description

 

Product Description

 
Elastic Pin Shaft Coupling (HL)

Characteristics of HL type elastic pin coupling:
1, the structure is simple, easy to manufacture, assembly and disassembly and replacement of flexible components is more convenient, do not move the 2 coupling;
2, elastic element (PIN) of the material is generally used nylon 6, there is a trace amount of compensation for 2 axis offset, should not be used for low speed into heavy load and has a strong impact and vibration of the larger transmission shaft, the strength of its conditions;
3, the strength is extrusion strength calculation of shear strength and pin and pin hole wall elastic pin on cross section; HL type elastic pin coupling with elastic sleeve is sheathed with the pin (rubber), installed in the 2 coupling flange holes, in order to achieve 2 coupling connection. The elastic element (PIN) materials used in general nylon, traces of 2 axis offset compensation ability, elastic piece work under shear, poor reliability, speed of transmission shaft to apply only low requirements, not suitable for high reliability conditions.

Model Tn(N.m) [n]r/min d 1 d 2 d z   D S Kg.m 2 Kg
Y Z,J 1 ,Z
L L 1 L
Steel Iron Steel  Iron
HL1 160 7100 12 14 12 14 32 27 32 90 2.5 0.0064 2
16 18 16 18 42 30 42
19 19
20 22 20 22 52 38 52
24  
HL2 315 5600 20 22 20 22 52 38 52 120 2.5 0.253 5
24 24
25 28 25 28 62 44 62
30 32 30 32 82 60 82
35  
HL3 630 5000 30 32 30 32 82 60 82 160 2.5 0.6 8
35 38 35 38
40 42 40 42 112 84 112
45 48  
HL4 1250 4000 2800 40 42 40 42 112 84 112 195 3 3.4 22
45 48 45 48
50 55 50 55
56 56
60 63   142 107 142
HL5 2000 3550 2500 50 55 50 55 112 84 112 220 3 5.4 30
56 56
60 63 60 63 142 107 142
65 67 65 67
71 75  
HL6 3150 2800 2100 60 63 60 63 142 107 142 280 4 15.6 53
65 70 65 70
71 75 71 75
80 80
85   172 132 172
HL7 6300 2240 1700 70 71 70 71 142 107 142 320 4 41.1 98
75 75
80 85 80 85 172 132 172
90 95 90 95
100 110 100 212 167 212
HL8 10000 2120 1600 80 85 80 85 172 132 172 360 5 56.5 119
90 95 90 95
100 110 100 110 212 167 212
120 125  
HL9 16000 1800 1250 100 110 100 110 212 167 212 410 5 133.3 197
120 125 120 125
130 140 130 252 202 252
HL10 25000 1560 1120 110 120 110 120 212 167 212 480 6 273.2 322
125 125
130 140 130 140 252 202 252
150 150
160 170 160 302 242 302
180  
HL11 31500 1320 1000 130 140 130 140 252 202 252 540 6 555.7 520
150 150
160 170 160 170 302 242 302
180 180
190 200 190 352 282 352
220  
HL12 63000 1250 950 160 170 160 170 302 242 302 630 7 902 714
180 180
190 200 190 200 352 282 352
220 220
240 250   410 330
260  
HL13 100000 1120 850 190 200 190 200 352 282 352 710 8 1700 1057
220 220
240 250 240 250 410 330
260 260
280 300   470 380
HL14 160000 850 630 240 250 240 250 410 330 800 8 4318 1956

1. The coupling consists of 2 hubs: One pin hub with the corresponding pins and a bush hub.

2. The torque is transmitted via the steel pins with their taper elastomer rings and the corresponding bores in the bush hub.

3. They can be assembled with taper bush.

4. The couping is maintenance-free an is used in general engineering and the pump industry.

5. Customized requirement is available.
 

Detailed Photos

 

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

 

Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding and other professionals.

Advanced and reasonable process, complete detection means. We company actively introduce foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

 

After Sales Service

1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
 

FAQ

Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

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Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: 40~20000n.M
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Customization:
Available

|

Customized Request

China OEM Hl Type Flexible Pin Universal Coupling

pin coupling

How Does a Pin Coupling Protect Connected Equipment from Shock Loads and Vibrations?

Pin couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, ensuring the smooth and reliable operation of the machinery. The unique features of pin couplings contribute to their ability to absorb and dampen shock loads and vibrations effectively:

  • Flexibility: Pin couplings possess a certain degree of flexibility due to the presence of movable pins. When subjected to sudden shock loads or vibrations, the pins can flex and move slightly, absorbing the impact and preventing it from transmitting directly to the connected equipment. This flexibility helps in reducing stress and minimizing the risk of damage to the machinery.
  • Torsional Compliance: The pin coupling’s design allows for a certain amount of torsional compliance. This means that when the connected shafts experience slight misalignments or angular displacements, the pin coupling can compensate for these variations without causing additional stress or vibration in the system. This feature ensures that the machinery remains in proper alignment even under dynamic conditions, reducing wear and tear.
  • Damping Characteristics: The presence of movable pins introduces damping characteristics to the coupling. When vibrations occur in the system, the pins can dampen these oscillations, preventing resonance and the amplification of vibrations. This damping effect improves the overall stability and performance of the machinery.
  • Strength and Resilience: High-quality pin couplings are constructed from durable materials with excellent fatigue resistance. This enables the coupling to withstand repeated shock loads and vibrations over an extended period without compromising its integrity. The strength and resilience of the pin coupling contribute to the protection of the connected equipment.

Overall, pin couplings are reliable and versatile components that can effectively protect connected equipment from shock loads and vibrations. Their flexibility, torsional compliance, damping characteristics, and robust construction make them suitable for various industrial applications where shock and vibration mitigation are essential for maintaining the health and longevity of machinery and equipment.

pin coupling

What Industries Commonly Use Pin Couplings for Power Transmission?

Pin couplings are widely used in various industries for power transmission due to their ability to accommodate misalignment and provide reliable torque transmission. Some of the industries where pin couplings are commonly employed include:

  • 1. Manufacturing: In manufacturing processes, pin couplings are used in conveyor systems, mixers, agitators, and other machinery to transfer power between motors and driven equipment.
  • 2. Pulp and Paper: The pulp and paper industry uses pin couplings in machinery such as pumps, fans, and rotary kilns for continuous power transmission.
  • 3. Chemical and Petrochemical: Pin couplings find applications in chemical processing plants, refineries, and petrochemical facilities for various rotating equipment.
  • 4. Water and Wastewater: Pin couplings are used in water treatment facilities, pumps, and blowers to transfer power efficiently.
  • 5. Steel and Metal Processing: Steel mills and metal processing plants utilize pin couplings in rolling mills, extruders, and other equipment.
  • 6. Food and Beverage: Pin couplings are employed in food processing machinery, packaging equipment, and conveyor systems.
  • 7. Mining and Quarrying: The mining industry uses pin couplings in crushers, conveyor belts, and various mineral processing equipment.
  • 8. Oil and Gas: Pin couplings are used in the oil and gas sector for pumps, compressors, and drilling equipment.
  • 9. Power Generation: In power plants, pin couplings are used in turbines, generators, and other power transmission systems.
  • 10. Construction and Heavy Equipment: Pin couplings find applications in construction machinery, earthmoving equipment, and other heavy-duty machinery.
  • 11. Agriculture: In agricultural machinery, pin couplings are used in tractors, irrigation systems, and grain processing equipment.

These are just some examples of the industries where pin couplings are commonly used. Pin couplings offer versatility, ease of installation, and reliability, making them suitable for a wide range of applications in different sectors where power transmission is essential.

pin coupling

Types of Pin Coupling Designs

Pin couplings, also known as shear pin couplings, come in various designs to suit different application requirements. The main types of pin coupling designs are as follows:

  1. 1. Single Pin Coupling: In this design, a single shear pin is used to connect the two shafts. The pin is placed in a hole that runs through both coupling halves. Under excessive torque or shock loads, the pin shears off, disconnecting the shafts and protecting the equipment from damage. Single pin couplings are commonly used in light to moderate-duty applications.
  2. 2. Double Pin Coupling: Double pin couplings use two shear pins that are positioned 180 degrees apart. This design provides increased torque capacity and improved balance compared to the single pin design. Double pin couplings are suitable for applications with higher torque requirements.
  3. 3. Triangular Pin Coupling: Triangular pin couplings use three pins arranged in a triangular pattern around the circumference of the coupling. This design offers even higher torque capacity and improved torsional stiffness. Triangular pin couplings are ideal for heavy-duty applications where higher torque and misalignment tolerance are essential.
  4. 4. Splined Pin Coupling: Splined pin couplings use splines instead of solid pins to transmit torque between the shafts. The splines provide a more secure connection and better torque transmission compared to solid pins. Splined pin couplings are commonly used in precision motion control applications.
  5. 5. Taper Pin Coupling: Taper pin couplings use tapered pins that wedge tightly into matching tapered holes in the coupling halves. This design offers excellent torque transmission and alignment capabilities. Taper pin couplings are often used in heavy machinery and power transmission systems.

Each type of pin coupling design has its advantages and limitations, and the selection depends on factors such as the application’s torque requirements, misalignment tolerance, and environmental conditions. It is essential to choose the right type of pin coupling to ensure optimal performance, reliability, and safety in the mechanical system.

China OEM Hl Type Flexible Pin Universal Coupling  China OEM Hl Type Flexible Pin Universal Coupling
editor by CX 2024-04-04