China manufacturer Flexible Elastic Pin Shaft Coupling (HL) with Best Price

Product Description

 

Product Description

Elastic Pin Shaft Coupling (HL)

Characteristics of HL type elastic pin coupling:
1, the structure is simple, easy to manufacture, assembly and disassembly and replacement of flexible components is more convenient, do not move the 2 coupling;
2, elastic element (PIN) of the material is generally used nylon 6, there is a trace amount of compensation for 2 axis offset, should not be used for low speed into heavy load and has a strong impact and vibration of the larger transmission shaft, the strength of its conditions;
3, the strength is extrusion strength calculation of shear strength and pin and pin hole wall elastic pin on cross section; HL type elastic pin coupling with elastic sleeve is sheathed with the pin (rubber), installed in the 2 coupling flange holes, in order to achieve 2 coupling connection. The elastic element (PIN) materials used in general nylon, traces of 2 axis offset compensation ability, elastic piece work under shear, poor reliability, speed of transmission shaft to apply only low requirements, not suitable for high reliability conditions.
 

Model Tn(N.m) [n]r/min d 1 d 2 d z   D S Kg.m 2 Kg
Y Z,J 1 ,Z
L L 1 L
Steel Iron Steel Iron
HL1 160 7100 12 14 12 14 32 27 32 90 2.5 0.0064 2
16 18 16 18 42 30 42
19 19
20 22 20 22 52 38 52
24  
HL2 315 5600 20 22 20 22 52 38 52 120 2.5 0.253 5
24 24
25 28 25 28 62 44 62
30 32 30 32 82 60 82
35  
HL3 630 5000 30 32 30 32 82 60 82 160 2.5 0.6 8
35 38 35 38
40 42 40 42 112 84 112
45 48  
HL4 1250 4000 2800 40 42 40 42 112 84 112 195 3 3.4 22
45 48 45 48
50 55 50 55
56 56
60 63   142 107 142
HL5 2000 3550 2500 50 55 50 55 112 84 112 220 3 5.4 30
56 56
60 63 60 63 142 107 142
65 67 65 67
71 75  
HL6 3150 2800 2100 60 63 60 63 142 107 142 280 4 15.6 53
65 70 65 70
71 75 71 75
80 80
85   172 132 172
HL7 6300 2240 1700 70 71 70 71 142 107 142 320 4 41.1 98
75 75
80 85 80 85 172 132 172
90 95 90 95
100 110 100 212 167 212
HL8 10000 2120 1600 80 85 80 85 172 132 172 360 5 56.5 119
90 95 90 95
100 110 100 110 212 167 212
120 125  
HL9 16000 1800 1250 100 110 100 110 212 167 212 410 5 133.3 197
120 125 120 125
130 140 130 252 202 252
HL10 25000 1560 1120 110 120 110 120 212 167 212 480 6 273.2 322
125 125
130 140 130 140 252 202 252
150 150
160 170 160 302 242 302
180  
HL11 31500 1320 1000 130 140 130 140 252 202 252 540 6 555.7 520
150 150
160 170 160 170 302 242 302
180 180
190 200 190 352 282 352
220  
HL12 63000 1250 950 160 170 160 170 302 242 302 630 7 902 714
180 180
190 200 190 200 352 282 352
220 220
240 250   410 330
260  
HL13 100000 1120 850 190 200 190 200 352 282 352 710 8 1700 1057
220 220
240 250 240 250 410 330
260 260
280 300   470 380
HL14 160000 850 630 240 250 240 250 410 330 800 8 4318 1956

1. The coupling consists of 2 hubs: One pin hub with the corresponding pins and a bush hub.

2. The torque is transmitted via the steel pins with their taper elastomer rings and the corresponding bores in the bush hub.

3. They can be assembled with taper bush.

4. The couping is maintenance-free an is used in general engineering and the pump industry.

5. Customized requirement is available.

Detailed Photos

♦Other Products List

Transmission Machinery
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding and other professionals.

Advanced and reasonable process, complete detection means. We company actively introduce foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.

 

After Sales Service

1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
 

FAQ

Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

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Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: 40~20000n.M
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Customization:
Available

|

Customized Request

China manufacturer Flexible Elastic Pin Shaft Coupling (HL) with Best Price

pin coupling

How Does a Pin Coupling Protect Connected Equipment from Shock Loads and Vibrations?

Pin couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, ensuring the smooth and reliable operation of the machinery. The unique features of pin couplings contribute to their ability to absorb and dampen shock loads and vibrations effectively:

  • Flexibility: Pin couplings possess a certain degree of flexibility due to the presence of movable pins. When subjected to sudden shock loads or vibrations, the pins can flex and move slightly, absorbing the impact and preventing it from transmitting directly to the connected equipment. This flexibility helps in reducing stress and minimizing the risk of damage to the machinery.
  • Torsional Compliance: The pin coupling’s design allows for a certain amount of torsional compliance. This means that when the connected shafts experience slight misalignments or angular displacements, the pin coupling can compensate for these variations without causing additional stress or vibration in the system. This feature ensures that the machinery remains in proper alignment even under dynamic conditions, reducing wear and tear.
  • Damping Characteristics: The presence of movable pins introduces damping characteristics to the coupling. When vibrations occur in the system, the pins can dampen these oscillations, preventing resonance and the amplification of vibrations. This damping effect improves the overall stability and performance of the machinery.
  • Strength and Resilience: High-quality pin couplings are constructed from durable materials with excellent fatigue resistance. This enables the coupling to withstand repeated shock loads and vibrations over an extended period without compromising its integrity. The strength and resilience of the pin coupling contribute to the protection of the connected equipment.

Overall, pin couplings are reliable and versatile components that can effectively protect connected equipment from shock loads and vibrations. Their flexibility, torsional compliance, damping characteristics, and robust construction make them suitable for various industrial applications where shock and vibration mitigation are essential for maintaining the health and longevity of machinery and equipment.

pin coupling

Factors to Consider When Choosing a Pin Coupling for a Specific System

When selecting a pin coupling for a specific system, several critical factors need to be considered to ensure optimal performance, reliability, and longevity. Each application has unique requirements, and choosing the right pin coupling involves assessing the following factors:

1. Torque and Power Requirements: Determine the torque and power transmission requirements of the system. The pin coupling must be capable of handling the maximum torque and power generated by the connected equipment.

2. Operating Speed: Consider the rotational speed of the system’s driving and driven shafts. The pin coupling’s design should allow for smooth and efficient operation at the specified speed range.

3. Misalignment Tolerance: Assess the degree of misalignment between the shafts that the coupling needs to accommodate. Pin couplings are suitable for applications with moderate angular, parallel, and axial misalignment.

4. Operating Environment: Consider the environmental conditions the coupling will be exposed to, including temperature, humidity, dust, and presence of corrosive substances. Choose a pin coupling with materials and surface treatments suitable for the operating environment.

5. Size and Space Constraints: Ensure that the selected pin coupling fits within the available space and does not interfere with other components in the system.

6. Serviceability and Maintenance: Evaluate the ease of installation, maintenance, and replacement of the pin coupling. Easy-to-service couplings can help reduce downtime and maintenance costs.

7. Shock and Vibration: Consider the level of shock and vibration the system will experience. The pin coupling should be robust enough to handle these dynamic loads without failure.

8. Cost: Evaluate the overall cost of the pin coupling, including its initial purchase price, maintenance costs, and potential downtime expenses. Choose a coupling that offers the best balance of performance and cost-effectiveness.

9. Material Selection: Select the appropriate materials for the pin coupling based on the application requirements. Common materials include carbon steel, stainless steel, and alloy steel.

10. Compatibility: Ensure that the pin coupling is compatible with the specific shaft sizes and configurations of the system’s driving and driven components.

11. Compliance with Industry Standards: Check if the pin coupling meets relevant industry standards and safety requirements.

By carefully considering these factors, engineers and system designers can choose the most suitable pin coupling for their specific application. It’s essential to work closely with coupling manufacturers or suppliers to ensure that the selected coupling meets all the necessary specifications and requirements.

pin coupling

Limitations and Disadvantages of Using Pin Couplings

While pin couplings offer various advantages and are suitable for many applications, they also have some limitations and disadvantages to consider:

  • Misalignment Restrictions: Pin couplings can accommodate a certain degree of misalignment, but excessive misalignment can lead to increased wear and stress on the coupling components. They are not as effective at handling large angular or parallel misalignments compared to other flexible couplings like gear or elastomeric couplings.
  • Less Damping Capacity: Pin couplings have limited damping capacity, which means they may not effectively absorb and reduce vibrations in the system. In applications where vibration damping is critical, elastomeric or flexible couplings may be more suitable.
  • Noisy Operation: The rigid nature of pin couplings can lead to increased noise during operation, especially at high speeds or in applications with significant misalignment. This noise can be a concern in environments where noise levels need to be minimized.
  • Higher Maintenance: Compared to maintenance-free couplings like certain types of elastomeric couplings, pin couplings may require more frequent inspection and maintenance. The pins and other components may experience wear over time and need replacement.
  • Environmental Limitations: Some pin couplings may not be suitable for use in corrosive or high-temperature environments, depending on the materials used. Stainless steel or other corrosion-resistant materials can help mitigate this limitation.
  • Size and Weight: In certain applications, the size and weight of pin couplings may be larger and heavier compared to other types of couplings. This can be a consideration in applications where weight is a concern or space is limited.

Despite these limitations, pin couplings remain a popular choice for many applications where their advantages, such as simplicity, durability, and cost-effectiveness, outweigh their disadvantages. It is crucial to carefully assess the specific requirements of the application and consider factors like misalignment, vibration, maintenance needs, and environmental conditions when selecting a coupling type.

China manufacturer Flexible Elastic Pin Shaft Coupling (HL) with Best Price  China manufacturer Flexible Elastic Pin Shaft Coupling (HL) with Best Price
editor by CX 2024-05-02